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Brown Packaging

With over 30 years of experience, Brown Packaging has been a trusted partner for businesses of all sizes, providing custom and stock packaging solutions tailored to their needs. Our in-house services ensure personalized support, guiding you from concept to completion for a seamless experience. Whether you need innovative designs or sustainable options, we work with you every step of the way to deliver exceptional packaging results.

Custom Packaging Products Brown Packaging

We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.

Custom Corrugated Box

Corrugated Boxes

Corrugated boxes are durable, recyclable, strong, and widely used in packaging applications.
custom folding cartons

Folding Cartons

Thin and flexible paperboard or chipboard cartons used in packaging lightweight products.

POP Displays

Showcase your products on the retail floor, counter-top, or shelf with point of purchase (POP) Displays.
Custom Food-Pouch and Sample Packaging-

Pouches

Multilayered film and plastic used to store and display lightweight products.

Foam

Protect your product with custom cut foam inserts and edge protectors.

Additional Packaging

Blister packs, clamshells, roll stock, thermoform, mailers and more.

Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.

We help businesses bring their products to retail with compliant solutions.

Optimize your packaging’s durability, security, branding, cost, unboxing experience and more.

We build durable and efficient packaging for simple to the most complex products.

Sterilization, clean room and medical compliant packaging products and solutions.

Federal and Drug Administration (FDA) compliant packaging and solutions.

We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.

At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.

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structural design concepts

Optimize Your Packaging with Structural Design Services

Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.

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Packaging Graphic Design Services

Elevate Your Packaging with Graphic Design Services

Our graphic design services enhance your packaging by creating visually appealing designs that strengthen branding and attract customer attention. By focusing on cohesive brand identity and impactful visuals, we ensure your products stand out on the shelf and resonate with your target audience. Thoughtfully designed packaging not only improves shelf appeal but also reinforces brand recognition and loyalty. Let us help you make a lasting impression with packaging that truly represents your brand.

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Dental Packaging Folding Carton

Perfect Your Packaging with Sampling and Prototyping Services

Our sampling and prototyping services provide both digital and physical packaging samples, allowing you to see and feel your design before full production. We offer high-quality digital prints for precise visualization and physical samples to ensure the packaging meets your expectations in terms of design, fit, and function. This process helps you make informed decisions and refine your packaging to perfection before committing to large-scale production. Whether you need to test a concept or showcase a final design, our sampling and prototyping services ensure your packaging is ready for market.

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Packout and Fulfillment

Streamline Your Packaging with Fulfillment and Contract Services

Our fulfillment and contract packaging services offer comprehensive solutions, including assembly, kitting, pack-out displays, and co-packing. We handle every step of the process, ensuring your products are expertly assembled, packaged, and ready for distribution. Whether you need custom kitting, retail-ready displays, or efficient co-packing, our services are designed to streamline your operations and get your products to market quickly and efficiently. Trust us to manage the details, so you can focus on growing your business.

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Packaging and Material Drop Test Services

Ensure Quality with Product and Material Testing Services

Our product and material testing services ensure your packaging meets the highest standards of quality and durability. We rigorously test packaging materials to confirm they can withstand the demands of shipping, handling, and storage, protecting your products from damage. In addition, we assist in obtaining key certifications, such as ISTA and others, to ensure compliance with industry standards. By evaluating both the product and its packaging, we help you identify potential issues before they reach the market, ensuring reliability and customer satisfaction.

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structural design concepts

Optimize Your Packaging with Structural Design Services

Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.

Edit Content
Packaging Graphic Design Services

Elevate Your Packaging with Graphic Design Services

Our graphic design services enhance your packaging by creating visually appealing designs that strengthen branding and attract customer attention. By focusing on cohesive brand identity and impactful visuals, we ensure your products stand out on the shelf and resonate with your target audience. Thoughtfully designed packaging not only improves shelf appeal but also reinforces brand recognition and loyalty. Let us help you make a lasting impression with packaging that truly represents your brand.

Edit Content
Dental Packaging Folding Carton

Perfect Your Packaging with Sampling and Prototyping Services

Our sampling and prototyping services provide both digital and physical packaging samples, allowing you to see and feel your design before full production. We offer high-quality digital prints for precise visualization and physical samples to ensure the packaging meets your expectations in terms of design, fit, and function. This process helps you make informed decisions and refine your packaging to perfection before committing to large-scale production. Whether you need to test a concept or showcase a final design, our sampling and prototyping services ensure your packaging is ready for market.

Edit Content
Packout and Fulfillment

Streamline Your Packaging with Fulfillment and Contract Services

Our fulfillment and contract packaging services offer comprehensive solutions, including assembly, kitting, pack-out displays, and co-packing. We handle every step of the process, ensuring your products are expertly assembled, packaged, and ready for distribution. Whether you need custom kitting, retail-ready displays, or efficient co-packing, our services are designed to streamline your operations and get your products to market quickly and efficiently. Trust us to manage the details, so you can focus on growing your business.

Edit Content
Packaging and Material Drop Test Services

Ensure Quality with Product and Material Testing Services

Our product and material testing services ensure your packaging meets the highest standards of quality and durability. We rigorously test packaging materials to confirm they can withstand the demands of shipping, handling, and storage, protecting your products from damage. In addition, we assist in obtaining key certifications, such as ISTA and others, to ensure compliance with industry standards. By evaluating both the product and its packaging, we help you identify potential issues before they reach the market, ensuring reliability and customer satisfaction.

Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.

At Brown Packaging, we specialize in providing innovative, fully customizable packaging solutions to meet all your business needs. With over 30 years of experience, we offer the capabilities of a large supplier while delivering personalized service and cost-efficient options. From concept to completion, we are committed to sustainability and offer a wide range of eco-friendly packaging solutions.

Full-Service Packaging

Get all your packaging needs from one supplier, guiding you from concept to completion.

Flexible Solutions

We offer packaging options to suit the needs of any brand and budget.

Expert Assistance

Work one on one with a dedicated project manager from concept to completion.

Compliant Solutions

Our packaging solutions meet both retailer requirements and government regulations.

Aaron Meneses went above and beyond servicing our company for our specific needs, and delivered on all his promises for the job. The outcome of the product went above our expectations and delivered ON TIME!

Shawn Ferguson

I have found Brown Packaging to be our number one supplier for packaging for years! They have designed our product packaging and Alex has been an exceptional representative and always supported our efforts and his design team is exceptional. I would highly recommend them to anyone.

Bert Rhine

Brown Packaging fulfilled many of our orders with competitive pricing and always provided a quick turn around time. Keith Thomas personally assisted me on several projects and helped walk me though all of the important ordering details. I will be contacting Keith again as new projects come my way!

Amber Meyer

Alex is super attentive and detail oriented. My deadlines were met and print quality is superb.

Blake Blair

Timely, professional, and most importantly - their products deliver. The account manager Keith Thomas is a pleasure to work with.

Neil Hefler

Good Customer Service, when placing an order they deliver on the next business Day.

Sergi Sanchez
Corrugated Mailer

Full-Service Packaging

Get all your packaging needs from one supplier, guiding you from concept to completion.

Flexible Solutions

We offer packaging options to suit the needs of any brand and budget.

Expert Assistance

Work one on one with a dedicated project manager from concept to completion.

Compliant Solutions

Our packaging solutions meet both retailer requirements and government regulations.

Aaron Meneses went above and beyond servicing our company for our specific needs, and delivered on all his promises for the job. The outcome of the product went above our expectations and delivered ON TIME!

Shawn Ferguson

I have found Brown Packaging to be our number one supplier for packaging for years! They have designed our product packaging and Alex has been an exceptional representative and always supported our efforts and his design team is exceptional. I would highly recommend them to anyone.

Bert Rhine

Brown Packaging fulfilled many of our orders with competitive pricing and always provided a quick turn around time. Keith Thomas personally assisted me on several projects and helped walk me though all of the important ordering details. I will be contacting Keith again as new projects come my way!

Amber Meyer

Alex is super attentive and detail oriented. My deadlines were met and print quality is superb.

Blake Blair

Timely, professional, and most importantly - their products deliver. The account manager Keith Thomas is a pleasure to work with.

Neil Hefler

Good Customer Service, when placing an order they deliver on the next business Day.

Sergi Sanchez

If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com  or  (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.

Creative Packaging Ideas for Ecommerce During the 2023 Holiday Season
Ecommerce
brownpackaging
10 Creative Packaging Ideas for Ecommerce During the 2023 Holiday Season

As the holiday season approaches, ecommerce businesses have a golden opportunity to stand out and create a memorable shopping experience for their customers. One way to make a lasting impression is through innovative and eye-catching packaging. In this blog post, we’ll explore some exciting packaging ideas that can elevate your brand during the 2023 holiday season. Festive Custom Boxes Personalized Gift Notes Reusable Packaging Limited Edition Collectibles Interactive Unboxing Gift Sets with a Twist Scented Packaging QR Code Holiday Stories Advent Calendar Packaging Charitable Packaging Festive Custom Boxes Design custom packaging boxes that capture the spirit of the holidays. Incorporate festive colors, patterns, and motifs that resonate with the season. Whether it’s snowflakes, ornaments, or a cozy winter scene, a festive touch can enhance the unboxing experience and spread holiday cheer. Personalized Gift Notes Include personalized holiday messages or thank-you notes in each package. This small touch adds a personal connection between your brand and the customer. Consider offering the option for customers to write their own messages or choose from a selection of holiday-themed notes. Reusable Packaging Create packaging that serves a secondary purpose, such as being repurposed as gift wrap or storage. Reusable tote bags, fabric pouches, or decorative boxes can provide added value to customers and reduce waste, aligning with sustainable values. Limited Edition Collectibles Introduce limited edition packaging that doubles as a collectible item. This could be a special holiday-themed keychain, sticker, or magnet. Not only does this encourage repeat business, but it also gives customers a reason to choose your brand for their holiday shopping. Interactive Unboxing Design packaging that engages customers in an interactive unboxing experience. This could involve pull-out tabs, hidden compartments, or even QR codes that lead to exclusive holiday content or discounts. The element of surprise adds excitement to the unboxing ritual. Gift Sets with a Twist Curate holiday gift sets that go beyond the ordinary. Consider offering themed bundles that evoke nostalgia or cater to specific holiday traditions. Include a mix of your popular products along with some exclusive items available only in these sets. Scented Packaging Incorporate scented elements into your packaging for a multisensory experience. Scented tissue paper, inserts, or sachets that emit holiday aromas like pine, cinnamon, or gingerbread can evoke strong emotional connections with the season. QR Code Holiday Stories Print QR codes on your packaging that lead to heartwarming holiday stories, behind-the-scenes glimpses of your brand’s preparations, or even user-generated content from previous holiday seasons. This digital dimension adds depth to the unboxing experience. Advent Calendar Packaging Design packaging that resembles an advent calendar, revealing different compartments or products as customers open each “door.” This can be a fantastic way to build anticipation and keep customers engaged throughout the holiday season. Charitable Packaging Spread the holiday spirit of giving by incorporating charitable elements into your packaging. For each purchase, donate a portion of the proceeds to a relevant cause. Inform customers about the impact of their purchase and the difference they’re making. The holiday season is not only a time for giving but also a time to create lasting memories. With these creative packaging ideas, your ecommerce business can leave a positive and lasting impression on customers, enhancing their overall holiday shopping experience and fostering brand loyalty. Embrace the festive energy and let your packaging tell a compelling holiday story. If you are interested in ecommerce packaging for this holiday season, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. E-commerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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Corrugated subscription Box
Corrugated
brownpackaging
Custom Packaging for Subscription Box Services: Unwrapping Tips and Strategies

As the popularity of subscription box services continues to surge, the competition in this rapidly evolving industry has become fiercer than ever. Custom packaging plays a pivotal role in this landscape, offering a unique opportunity for businesses to stand out, create memorable customer experiences, and foster brand loyalty. From aesthetics to sustainability, every element of your subscription box packaging has the potential to influence your customer’s perception of your brand. In this blog, we will delve into essential tips and strategies for successful custom packaging for subscription box services. Designing with Your Brand Identity in Mind Your packaging is often the first tangible interaction your customers have with your brand. Therefore, it’s critical to ensure that the design aligns with your brand identity. Consider using your brand’s color palette, logo, and typography on the box. Consistent branding not only improves brand recognition but also instills trust and loyalty among customers. Delight Customers with Unboxing Experience An exciting unboxing experience can drive customer engagement, prompt social media shares, and potentially attract new subscribers. To achieve this, think of your package as a gift box. Use quality materials, thoughtful arrangement of products, and add personalized touches such as thank-you notes or unexpected free samples. Use tissue paper, branded stickers, or custom inserts to add an extra layer of anticipation during unboxing. Prioritize Durability and Protection The integrity of your products is paramount. Your subscription box must be sturdy enough to protect its contents during transit. Utilize protective inner packaging like bubble wrap, foam inserts, or air pillows, particularly for delicate items. Furthermore, investing in high-quality materials reflects positively on your brand’s image and reduces the chances of customer dissatisfaction due to damaged items. Optimize for Shipping Costs Packaging dimensions significantly impact shipping costs. Design your subscription box to optimize space while ensuring safety and presentation of your products. Depending on your product mix, consider using variable-sized boxes or custom inserts to adapt to each order, thus saving on unnecessary shipping charges. Embrace Sustainability With growing consumer consciousness towards the environment, incorporating sustainable packaging practices can set your subscription service apart and resonate with eco-minded customers. Consider using recyclable or compostable materials, reducing excess packaging, or opting for suppliers who source materials responsibly. Customization and Personalization Customization is a powerful tool in establishing a deeper connection with customers. Personalized messages, products curated based on customer preferences, or unique box designs for different occasions can make your customers feel valued and appreciated, thus fostering a long-term relationship. Testing and Feedback Finally, remember that the perfect packaging strategy evolves over time. Regularly test different packaging elements and gather customer feedback to understand what works and what needs improvement. Such feedback is valuable in refining your packaging strategy to best meet your customers’ expectations and preferences. Summary: Subscription Boxes Tips and Strategies The unboxing of a subscription box is more than opening a package; it’s an experience that begins from the moment the customer sees the box at their doorstep. By crafting a delightful, engaging, and memorable unboxing experience, your subscription service can captivate customers, generate organic social media buzz, and ultimately, drive the success of your brand. Remember, the box is not just a container for your products; it’s a powerful marketing tool that can tell your brand story and connect with customers on a deeper level. By embracing the strategies shared in this blog, your custom packaging can become a strategic differentiator, transforming your subscription box service from good to unforgettable. If you are interested in subscription boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Subscription Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts

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How to Maximize Efficiency with Mailing Tubes in Your Shipping Process
Packaging
brownpackaging
How to Maximize Efficiency with Mailing Tubes in Your Shipping Process

Shipping is a critical part of any business that provides physical goods to its customers. Efficient, cost-effective shipping processes not only improve customer satisfaction but also drive down operational costs. Mailing tubes, while not a new concept, have been an underutilized resource in many industries. They can optimize shipping costs, enhance product safety, and offer unique branding opportunities. In this blog post, we will delve deep into the world of mailing tubes and provide actionable tips on how to maximize their efficiency in your shipping process. Understanding the Advantages of Mailing Tubes Before we discuss how to make the most of mailing tubes, let’s first understand their unique advantages: Durability: Mailing tubes are typically made from sturdy materials such as cardboard or plastic, making them resistant to damage from drops or impact. This provides excellent protection for the shipped items. Shape and Design: The cylindrical shape of mailing tubes distributes pressure evenly across the surface, making it less likely that the contents will be crushed or damaged during transportation. Versatility: Mailing tubes can accommodate a wide array of items. They’re not just for posters or blueprints; many products such as apparel, accessories, or certain types of homeware can be rolled or strategically placed within these tubes. Economical: Due to their shape, mailing tubes often more economical for some shipping applications. Additionally, the simple design reduces the need for additional packing materials, saving money on both ends. Environmentally Friendly: Most mailing tubes are made from recyclable materials, making them a more sustainable choice for eco-conscious businesses and customers. Maximizing Efficiency with Mailing Tubes: A Step-By-Step Guide Now that we understand why mailing tubes are a fantastic option let’s explore how you can incorporate them effectively into your shipping process. Step 1: Select the Right Size Choosing the right size mailing tube is crucial to prevent damage and unnecessary costs. The tube should be slightly longer than the longest item you’re shipping and wide enough to accommodate all items without forcing them. However, avoid selecting a tube that’s excessively large, as it may lead to higher shipping costs or allow items to move around, potentially causing damage. Step 2: Opt for Adjustable Length Tubes One way to streamline your shipping process and reduce inventory is by choosing adjustable length mailing tubes. These tubes can be shortened or lengthened depending on the items being shipped, making them a versatile solution that reduces the need for a variety of tube sizes. Step 3: Use Protective Inner Packaging Though mailing tubes are durable, it’s still necessary to secure fragile items with protective packaging materials. Bubble wrap, packing peanuts, or foam can provide an extra layer of protection. However, remember to balance this with the need to keep weight and costs down. Step 4: Ensure Secure Closure To maximize the protection offered by the mailing tube, it’s vital to ensure its securely sealed. Whether you’re using end caps, friction-fit plugs, or tube crimping, be sure that both ends are tightly closed to prevent the contents from slipping out during shipping. Step 5: Maximize Branding Opportunities Mailing tubes present a unique canvas for your branding efforts. Customizing tubes with your logo, brand colors, or other designs can serve as an excellent marketing tool while enhancing the unboxing experience for your customers. Step 6: Leverage Bulk Shipping Discounts Many carriers offer discounts for businesses that ship in bulk. If you use mailing tubes regularly, consider consolidating your shipments to qualify for these reduced rates. It’s a simple way to drive down your shipping costs further. Conclusion Mailing tubes offer a host of benefits that can greatly enhance your shipping process. By selecting the right size, using protective packaging, securing closures, maximizing branding opportunities, and leveraging bulk shipping discounts, you can optimize your shipping process, reduce costs, and boost customer satisfaction. Don’t overlook the humble mailing tube; it might just be the shipping solution you’ve been seeking. If you are interested in custom or stock mailing tubes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Mailing Tubes Facebook Twitter LinkedIn Pinterest Relevant Posts

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The Importance of Compression Properties in Foam Packaging
Foam
brownpackaging
The Importance of Compression Properties in Foam Packaging

When it comes to packaging, especially for delicate and fragile items, foam materials play a crucial role in ensuring the safety and protection of the contents. One often-overlooked but vital aspect of foam materials is their compression properties. In this comprehensive guide, we will explore why the compression properties of foam matter in packaging, how they impact product protection, and what to consider when choosing the right foam for your packaging needs. Understanding Foam Compression Properties Before delving into the importance of foam compression properties, it’s essential to understand what these properties entail. Foam compression properties refer to how a foam material responds when subjected to external pressure or force. These properties are typically categorized into two key characteristics: Compression Deflection (Firmness): This measures the force required to compress a foam material by a certain percentage of its original thickness. It indicates how firm or soft the foam feels and how much it resists deformation under load. Compression Set: Compression set refers to the ability of a foam material to recover its original shape after being compressed. It quantifies the foam’s ability to bounce back to its initial form once the compressive force is removed. Now, let’s delve into why these compression properties are of paramount importance in foam packaging: Protection Against Impact and Shock One of the primary functions of foam in packaging is to cushion and protect items from impact and shock during transportation and handling. The compression deflection of foam determines how effectively it absorbs and disperses the energy generated during these impacts. A foam with the right compression deflection will minimize the risk of damage to the packaged goods, ensuring they arrive in pristine condition. Maintaining Product Integrity For delicate and sensitive products, maintaining their structural integrity is crucial. When a foam has a suitable compression set, it ensures that even after compression during packaging or transit, the foam will regain its original shape. This property is particularly essential for products with intricate shapes or those that must be held securely within the packaging. Load Distribution In some cases, packaged items may be subjected to prolonged periods of compression, either from stacking in storage or during transit. The compression properties of foam become instrumental in evenly distributing the load. Foam materials with well-chosen compression deflection and compression set characteristics will prevent uneven pressure points that could lead to deformation or damage to the packaged items. Customizability and Versatility Different products have varying packaging requirements, and foam materials can be tailored to meet these needs. By selecting foam with the right compression properties, packaging designers can ensure that the foam conforms to the specific shape and fragility of the item, providing tailored protection. Choosing the Right Foam Material Selecting the right foam material with suitable compression properties involves assessing your packaging needs and the fragility of your products. Factors to consider include: Product Weight: Heavier items may require foam with a higher compression deflection to withstand the load without bottoming out. Product Fragility: Delicate or sensitive products benefit from foam with both a suitable compression deflection and compression set to absorb and recover from shocks effectively. Packaging Design: The shape and design of your packaging play a role in determining the foam’s compression requirements. Custom-cut foam inserts can optimize protection. Environmental Conditions: Consider the environmental conditions the packaged items will face. Some foams are better suited for extreme temperatures or exposure to moisture. Cost Considerations: Balance your packaging needs with your budget. Different foam materials may vary in cost, so choose one that meets your requirements without overstretching your budget. If you are interested in foam packaging solutions, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Foam Facebook Twitter LinkedIn Pinterest Relevant Posts

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Custom Folding Cartons
Folding Carton
brownpackaging
An Advanced Guide to Custom Folding Cartons

For those well-versed in the basics of packaging, a deeper dive into the technicalities of custom folding cartons can reveal a world of intricate details and complex considerations. This blog post is tailored for an audience with a foundational understanding of folding cartons, aiming to provide advanced insights and a more nuanced perspective on the intricacies of these packaging solutions. Material Specifications and Selection Paperboard Grades and Characteristics: Understand the different types of paperboard used in folding cartons, such as SBS (Solid Bleached Sulfate), CUK (Coated Unbleached Kraft), clay coated news back (CCNB and more. Each type has specific properties like weight, thickness, stiffness, and ink absorbency that impact the carton’s structural and visual qualities. Weight and Caliper Considerations: The weight (GSM) and caliper (thickness) of the paperboard are critical in determining the carton’s strength and how it performs in various stages of its lifecycle, from manufacturing to end-user handling. Structural Design and Engineering Complex Die-Cuts and Creases: Explore advanced die-cut patterns and crease lines that contribute to innovative shapes and functionality. Understanding the limitations and capabilities of die-cutting machinery is crucial in pushing the boundaries of folding carton design. Load Bearing and Stackability: For products that require stacking during transport or display, the structural integrity of the carton becomes paramount. Advanced design software can simulate load-bearing scenarios and optimize the carton structure accordingly. Printing Techniques and Finishing Processes Advanced Printing Technologies: Delve into high-definition printing techniques such as offset lithography, flexography, and digital printing, each offering unique benefits in terms of print quality, run size, and cost-effectiveness. Finishing Touches: Explore sophisticated finishing options like UV coating, aqueous coating, spot varnishing, foil stamping, and embossing. Each finishing technique can enhance the tactile and visual appeal of the carton but requires careful consideration regarding cost and production time. Innovative Closure Mechanisms Functional Closures: Investigate innovative closure designs beyond the standard tuck-flap. Magnetic closures, snap-lock bottoms, auto-bottom or friction-fit closures can add functionality and enhance user experience but may introduce additional manufacturing complexities. Tamper-Evident Features: In sectors like pharmaceuticals and food, tamper-evident features are crucial. Examine how folding cartons can incorporate these elements without compromising design integrity. Sustainability and Environmental Considerations Eco-Friendly Materials: Deepen your understanding of sustainable paperboard options, including those made from post-consumer recycled content, and how they impact the recycling stream and overall environmental footprint. Lifecycle Assessment: Consider the full lifecycle of the carton, from raw material extraction to disposal or recycling. Advanced assessment tools can help quantify the environmental impact and guide material and process choices. Compliance and Regulatory Standards Industry-Specific Requirements: For industries like pharmaceuticals, food, and cosmetics, compliance with regulatory standards (FDA, EU regulations) is critical. Understanding these regulations can guide the selection of suitable inks, coatings, and adhesives. Technological Integration Smart Packaging Technologies: Explore the integration of technologies like QR codes, NFC tags, and augmented reality. These can turn a folding carton into an interactive platform but require alignment with the overall packaging design and brand strategy. If your interested in custom folding cartons, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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