We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
In the world of logistics and e-commerce, shipping is a critical aspect of business operations. Among the various packaging options, the Regular Slotted Container (RSC) box stands out as a versatile choice for shipping a wide range of products. To ensure your shipping endeavors with RSC boxes are both effective and efficient, it’s crucial to follow best practices and strategies. In this article, we’ll explore the key approaches to successfully ship RSC boxes. Choose the Right RSC Box Size Selecting the appropriate box size is essential when using RSC boxes for shipping. Oversized boxes waste space and may lead to higher shipping costs, while undersized boxes risk damaging your products. Therefore, it’s vital to measure your items carefully and opt for an RSC box that provides a snug fit with minimal extra space. Quality Matters Invest in high-quality RSC boxes. Boxes made from sturdy corrugated cardboard with durable seams and proper adhesive are crucial for protecting your products during transit. Quality boxes ensure that your goods reach their destination in optimal condition, without suffering damage due to external forces such as crushing or impacts. Proper Packing Material In addition to selecting the right RSC box, choosing the appropriate packing materials is equally important. Use cushioning materials like bubble wrap, packing peanuts, corrugated or foam inserts to safeguard your products from shocks and vibrations during shipping. Ensure there’s an adequate buffer between the product and the inner walls of the box. Seal Boxes Securely Properly sealing your RSC boxes is vital to prevent any unintended openings during shipping. Use high-quality packing tape to securely seal both the top and bottom flaps of the box. Ensure that the seams are tightly sealed, with no gaps or openings that could compromise the integrity of the box. Labeling and Documentation Clearly label each RSC box with essential information, including the recipient’s address, your return address, and any special handling instructions. Employ high-quality labels that won’t smudge or peel during transit. Additionally, don’t forget to include any required shipping documentation, such as packing slips, invoices, or customs forms, especially when shipping internationally. Weight Distribution Evenly distribute the weight of your products within the RSC box. Avoid placing heavy items on top of delicate ones. Utilize dividers or partitions if necessary to prevent items from shifting during transit. This practice helps maintain the structural integrity of the box and ensures that the products remain secure. Consider Environmental Impact Incorporate eco-friendly practices into your shipping process. Opt for recyclable and biodegradable packing materials whenever possible. Additionally, choose RSC boxes made from sustainable or recycled materials to reduce your environmental footprint. Shipping Carrier Selection Select a reputable shipping carrier that aligns with your business needs. Factors to consider include shipping speed, cost, reliability, and coverage. Negotiating shipping rates and exploring bulk shipping options can help reduce shipping costs. Track Shipments Utilize tracking services provided by shipping carriers. This enables you to monitor the progress of your shipments, provide customers with accurate delivery estimates, and promptly address any issues that may arise during transit. If you are interested in RSC Boxes, custom or stock, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom RSC Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Custom corrugated boxes are a staple in the packaging industry, serving as a reliable means to protect and present various products. The cost of these boxes can vary significantly based on several factors. Understanding what influences the cost of custom corrugated boxes is crucial for businesses looking to strike a balance between quality and budget. Box Size and Dimensions The size and dimensions of custom corrugated boxes are perhaps the most fundamental factors affecting their cost. Larger boxes generally require more raw material (corrugated cardboard) and manufacturing time, resulting in higher costs. Conversely, smaller boxes are typically more affordable. Box Style and Complexity The style and complexity of the box design can greatly influence its cost. Custom boxes come in various styles, including regular slotted containers (RSC), tuck-top boxes, mailer boxes, and more. Intricate box designs with multiple flaps, unique openings, or custom die-cut shapes require specialized manufacturing processes and are usually more expensive than standard box styles. Material Quality The type and quality of corrugated material used play a significant role in determining box cost. Corrugated cardboard comes in different grades, with single-wall, double-wall, and triple-wall being common options. Higher-quality, thicker material provides better structural integrity and protection but comes at a higher cost compared to thinner alternatives. Printing and Customization Customization options such as printing, branding, and special finishes can add to the cost of corrugated boxes. Full-color printing, embossing, foil stamping, and matte or gloss finishes all require additional processes and materials, making the boxes more expensive. However, these customization features can enhance the visual appeal and branding of the product. Quantity and Order Volume The quantity of custom corrugated boxes ordered has a direct impact on the cost per unit. Generally, ordering in larger quantities can lower the per-box cost due to economies of scale. Smaller orders, on the other hand, may incur higher unit costs as they are less efficient to produce. Lead Time and Rush Orders The lead time or turnaround time for custom box production can also influence costs. Rush orders often come with premium pricing because they require expedited production, potentially causing disruptions to the manufacturer’s regular schedule. Planning well in advance and avoiding rush orders can help keep costs down. Special Features and Add-Ons If you require special features or add-ons like handles, windows, or inserts within the corrugated boxes, be prepared for additional expenses. These features require extra materials, labor, and manufacturing time, contributing to higher costs. Shipping and Handling Requirements Consider the logistics and shipping requirements when calculating the overall cost of custom corrugated boxes. If your products need extra protection during transit, you might require additional inserts, padding, or even double-boxing, all of which can increase the total cost. Environmental Considerations As environmental awareness grows, more businesses are opting for eco-friendly packaging solutions. While sustainable materials and designs can contribute to higher upfront costs, they may attract eco-conscious consumers and reduce long-term environmental impact. If you are looking for cost effective stock or custom corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Stock Corrugated Facebook Twitter LinkedIn Pinterest Relevant Posts
In the world of packaging and shipping, one of the most critical concerns is breakage – the damage that occurs to products during transit. This not only results in financial losses but can also tarnish a brand’s reputation. This blog post explores what breakage is in the context of packaging, its implications, and effective strategies to prevent it. What is Breakage in Packaging? Breakage refers to the damage that products sustain while being stored, handled, or transported. It can range from minor cosmetic damage to complete functional failure. Breakage is a significant issue in industries where products are fragile, such as electronics, glassware, or ceramics. Implications of Breakage The consequences of breakage are multifaceted: Financial Losses: The direct costs include the loss of the damaged goods and the additional shipping costs for replacements. Customer Dissatisfaction: Receiving damaged goods leads to customer dissatisfaction, impacting brand loyalty and repeat business. Reputation Damage: Frequent breakage issues can harm a company’s reputation, affecting long-term business prospects. Causes of Breakage Understanding the causes is key to prevention: Inadequate Packaging Materials: Using materials that don’t provide enough cushioning or support can lead to breakage. Poor Packaging Design: Design that doesn’t account for the product’s shape, size, or fragility can increase the risk of damage. Rough Handling: Mishandling during loading, unloading, and transit can cause breakage, especially if the packaging isn’t designed to withstand such conditions. Environmental Factors: Extreme temperatures, humidity, or pressure changes can also lead to product damage. Preventing Breakage: Best Practices Choose the Right Packaging Materials: Utilize high-quality, durable materials that provide adequate cushioning and support. Consider materials like bubble wrap, foam inserts, or corrugated padding for added protection. Design Packaging with the Product in Mind: Custom-fit packaging can significantly reduce the risk of movement and impact. Ensure the packaging design considers the product’s weight, shape, and fragility. Test Your Packaging: Conduct drop tests and other simulations to assess the durability of your packaging under various conditions. Use the results to make necessary adjustments to your packaging design and materials. Label Packages Appropriately: Clearly label packages as ‘Fragile’ or ‘Handle with Care’ to encourage careful handling. Use directional labels if the product needs to be kept in a specific orientation. Educate and Train Staff: Provide training for staff in proper packaging techniques. Emphasize the importance of careful handling at all stages of the distribution process. Monitor and Adapt: Regularly review and analyze any instances of breakage to identify patterns or common issues. Be prepared to adapt your packaging strategies based on feedback and new challenges. Work with Reliable Shipping Partners: Partner with reputable carriers known for handling goods carefully. Consider insurance options for high-value items to mitigate financial risks. If you are interested in packaging with optimal protection from breakage, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In the business landscape, the significance of packaging extends far beyond mere aesthetics or basic product protection. It plays a crucial role in branding, customer experience, and significantly impacts the overall cost structure of a product. Understanding the various elements that drive packaging costs is essential for any business looking to optimize expenses while maintaining quality and appeal. This blog post delves into the most influential factors contributing to your packaging’s costs, ranked by their potential impact. Material Choice At the top of the list is the choice of materials used for packaging. The cost implications here are substantial, as materials not only dictate the cost per unit but also affect transportation, storage, and even waste management expenses. Types of Materials: Options range from economical cardboard to more expensive plastics or metals. Quality and Durability: Higher quality materials that offer better protection or aesthetic appeal often come at a higher cost. Sustainability: Eco-friendly materials can be more expensive but may reduce environmental fees and appeal to a green-conscious market. Design Complexity and Customization The design intricacies of your packaging play a significant role in determining the cost. More complex designs with custom shapes, sizes, or functionality typically require more expensive production processes. Custom Molds and Dies: Unique shapes might need custom production equipment. Printing and Graphics: High-quality prints, multiple colors, and intricate designs add to the production costs. Structural Design: Complex structures that require additional engineering or testing can increase costs. Production Volume The quantity of packaging produced has a direct impact on cost per unit due to economies of scale. Higher Volume, Lower Cost Per Unit: Bulk production usually results in lower costs per unit due to more efficient use of materials and machinery. Small Runs: Smaller production runs can be significantly more expensive per unit due to setup costs and less efficient use of resources. Manufacturing Techniques The chosen method of manufacturing is another critical factor. Advanced techniques like automation can offer cost savings at scale but require significant upfront investment. Manual vs. Automated Processes: Automation reduces labor costs but increases initial investment. Production Speed: Faster production methods can reduce costs but might require more advanced, expensive machinery. Packaging Functionality and Performance The functional requirements of packaging, especially for products that need special handling, can dramatically influence costs. Protection Requirements: More robust packaging for fragile items increases material and design costs. Shelf Life Extension: Packaging that prolongs product life, like vacuum sealing, can be more expensive. Transportation and Storage The cost of shipping and storing packaging materials and the final packaged product is often overlooked but vital. Size and Weight: Bulky or heavy packaging leads to higher transportation costs. Storage Needs: Larger or more sensitive packaging can require more expensive storage solutions. Environmental Compliance and Sustainability Initiatives Adhering to environmental regulations and implementing sustainability initiatives can influence packaging costs. Compliance Costs: Meeting environmental standards can require more expensive materials or processes. Sustainability Programs: Initiatives like recycling programs or the use of biodegradable materials might increase costs but can offer long-term brand benefits. Conclusion In conclusion, packaging costs are influenced by a complex interplay of material choices, design intricacies, production volumes, manufacturing techniques, functionality requirements, logistics, and environmental considerations. Businesses need to carefully evaluate these factors to strike the right balance between cost, quality, functionality, and sustainability. By understanding and optimizing these key influencers, companies can make informed decisions that align with their financial goals and brand values. If you are interested in cost efficient packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Once the design and material selection for a Point of Purchase (POP) display are locked in, the project moves into the critical production phase. This stage is where your concept is transformed into a tangible product ready for retail environments. The key to successful production lies in stringent quality control measures and a well-coordinated manufacturing process. This blog outlines the essential steps and considerations for the production phase of POP displays, ensuring each unit is built to meet both aesthetic and functional standards. Streamlining the Manufacturing Process Setting Up the Production Line The first step in the production phase is setting up the manufacturing line. This setup should be optimized based on the design specifications and material requirements of the POP display. Efficient line setup helps minimize production time and cost, ensuring that each component is assembled correctly and efficiently. Integrating Technology and Automation Where possible, integrating advanced manufacturing technologies and automation can enhance precision and speed in the production process. Automation can be particularly beneficial in producing components that require consistent replication of detailed designs, contributing to uniformity and quality across all units. Implementing Quality Control Measures Developing Quality Standards Before production begins, establish clear quality standards that align with the display’s design and functionality goals. These standards should cover all aspects of the display, including material integrity, color accuracy, structural stability, and overall finish. Continuous Quality Monitoring Implement continuous quality monitoring throughout the production process. This involves regular inspections and testing of the displays at various stages of manufacturing. By catching defects or deviations early, you can prevent issues that might compromise the final product’s effectiveness. Feedback Loop with Design and Materials Teams Maintain a feedback loop with the design and materials teams. This collaboration ensures that any potential issues identified during production can be traced back to design or material choices and addressed promptly, preventing recurrence. Ensuring Compliance with Specifications Adherence to Design Specifications It’s crucial that the manufacturing process adheres strictly to the agreed-upon design specifications. This adherence prevents variations that could affect how the display performs in its intended retail environment and ensures that all functional and aesthetic elements are preserved. Alignment with Material Specifications Similarly, ensure that the materials used in production match the specifications decided during the planning phase. Using the correct materials affects not only the display’s look and feel but also its durability and impact in a store setting. Preparing for Post-Production Assembly and Pre-Installation Checks If the display requires assembly post-production, conduct thorough checks to ensure all parts fit together correctly and that assembly is as straightforward as possible. These checks can help streamline the installation process later on. Final Quality Assurance Before the displays are shipped, a final quality assurance check should be conducted. This final review ensures that every display unit meets your brand’s quality standards and is ready for deployment without needing further modifications. Conclusion The production phase is where your POP display comes to life. By focusing on efficient production setups, stringent quality control, and strict adherence to specifications, you can ensure that the manufactured displays meet the desired standards. Thorough planning and monitoring during this phase lay the groundwork for effective POP displays that attract attention and withstand the demands of the retail environment, ultimately driving sales and enhancing brand presence. If you are interested in POP displays, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. POP Display Facebook Twitter LinkedIn Pinterest Relevant Posts