Custom packaging is tailored specifically to fit a brand’s unique product requirements, unlike stock packaging, which is pre-made and generic. Custom options allow for precise sizing, materials, and design choices, offering enhanced protection, presentation, and improved efficiency. This personalization makes custom packaging ideal for businesses looking to stand out and create a cohesive brand identity.
Custom Packaging Products
We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about custom packaging by reading our blog posts on new and trending topics.
Evolving Demands, Smarter Decisions As 2026 approaches, packaging decision-makers across sectors—from retail and ecommerce to industrial and medical—face a landscape shaped less by buzzwords and more by operational necessity. What’s ahead is not just about “going green” or “embracing automation,” but how these shifts are engineered into supply chains, cost structures, and compliance frameworks. Here’s what to actually expect—and plan for—if packaging is part of your bottom line. Operational Sustainability Becomes Performance-Driven Sustainability in 2026 will be measured less by marketing claims and more by performance thresholds. Expect rising demand for materials that balance recyclability, durability, and cost efficiency. Fiber-based packaging will continue to gain traction, but companies will increasingly analyze corrugated flute profiles, GSM ratings, and pallet optimization metrics to determine environmental impact through a logistics lens. For example: Retailers may transition to thinner B-flute or E-flute boards for secondary packaging to reduce shipping weight. Industrial buyers will seek modular box sizes that minimize void fill while maximizing trailer cube efficiency. Medical and electronics sectors will emphasize FSC-certified materials with traceable sourcing and validated barrier protection. Packaging that meets ISO 14001, APASS, and regional Extended Producer Responsibility (EPR) laws will be baseline expectations—not differentiators. Customization Is No Longer Optional—It’s Configured In 2026, off-the-shelf box sizing will no longer support the demands of fragmented product catalogs or diverse fulfillment strategies. Whether shipping a smart home device or a 60-lb appliance, businesses will rely on advanced structural design to reduce damages, dimensional weight costs, and consumer frustration. Expect growth in: Auto-boxing and just-in-time kitting for multi-SKU orders. ESD-safe modular inserts for high-value electronics. Seasonal display-ready solutions engineered for co-packing and fast retail deployment. Digital configurators will expand, allowing buyers to spec packaging with CAD-driven performance simulations, real-time quote modeling, and integrated sustainability scoring. Technical Considerations for Holiday Fulfillment Packaging To optimize fulfillment packaging during peak season, businesses should evaluate technical performance across multiple areas: Packout efficiency: Design kits and displays with fulfillment-friendly construction (e.g., quick-fold cartons, drop-in inserts, common dimensions) Structural compatibility: Ensure inner packs, cartons, and trays can be packed quickly and securely without secondary rework Barcode and label clarity: Use pre-applied or inline printed labels for traceability, GTIN compliance, and retailer scan accuracy Shipping durability: Account for stacking, vibration, and mixed-freight environments to avoid rework due to damage in transit Vendor-managed inventory (VMI) compatibility: If operating under VMI or JIT models, ensure real-time fulfillment visibility and flexibility The more technical precision built into the packaging, the less risk of costly repackaging, returns, or retail chargebacks during peak execution. Data-Backed Packaging Becomes the Standard Buyers will increasingly demand quantitative justification for packaging decisions. Compression strength, burst resistance, drop-test validation, and real-time shipping analytics will factor into every spec sheet. Companies will adopt packaging testing as a service, verifying that every structural design supports: Carrier-specific handling environments (e.g., FedEx vs. LTL freight). Product-level fragility indexes. Repetitive fulfillment automation requirements. In short, packaging in 2026 must prove itself in real-world supply chains—not just lab conditions. Labeling, Serialization, and Compliance Tighten Whether it’s Amazon SIOC requirements, GS1 labeling standards, or sector-specific tracking protocols (like in pharma or aerospace), compliance will grow more complex. Expect increased interest in: Pre-printed compliance panels. Machine-readable codes for fulfillment automation. Tamper-evident and traceability elements integrated into box design. In industries like medical and food, validation processes will link packaging directly with inventory traceability systems and chain-of-custody requirements Cold Chain, Humidity Resistance, and Long-Term Transit Long-haul, climate-sensitive shipping is no longer niche. Expect new packaging RFPs in 2026 to prioritize: Moisture-resistant corrugated grades. Thermal liners and phase change materials in ecommerce-ready kits. Double-walled or triple-walled protection for oversized or high-value industrial goods. For global fulfillment, buyers will need packaging that holds integrity over weeks in warehouse or transit environments that fluctuate in humidity, temperature, and stacking pressure. Looking Ahead Packaging in 2026 is less about trend-watching and more about aligning technical performance with real-world usage. Whether your business operates in ecommerce, electronics, furniture, or life sciences, the coming year will reward those who prioritize fit-for-purpose packaging that is backed by testing, scalable across channels, and cost-optimized without sacrificing protection or compliance. Need packaging that’s built for how your business actually operates? Brown Packaging delivers engineered solutions that balance protection, cost efficiency, branding, and sustainability—backed by real testing and practical expertise. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Why Board Grade Selection Matters In today’s volatile supply chain environment, packaging failures aren’t just a nuisance—they’re a liability. Damage in transit, product returns, and load instability all lead back to one foundational element: board grade. Whether you’re shipping across the country or staging products for long-term storage, the right corrugated board strength directly impacts product integrity, compliance, and bottom-line efficiency. Understanding Board Grade Classifications Corrugated board grade is defined by its burst strength (measured in pounds), edge crush test (ECT) rating, or basis weight in pounds per 1,000 square feet. The two most common standards: Mullen Test (Burst Strength): Measures resistance to puncture or rupture under pressure (e.g., 200#). Edge Crush Test (ECT): Measures stacking strength and compression resistance along the edge (e.g., 32 ECT). Higher board grades offer greater durability but come at a cost—so matching board performance to supply chain risk is key. How Board Grade Supports Supply Chain Resilience ✔ Reduces Transit DamageHeavier board grades (like 44 ECT or 275#) are essential for heavier items or mixed-pallet shipping. They prevent crushing under load and protect high-value products from collapse or impact. ✔ Improves Stacking StabilityIf your supply chain includes warehousing, transloading, or racking, poor stacking strength leads to bottom-box failures. ECT-rated boxes offer predictable stacking loads, enabling more reliable palletization strategies. ✔ Adapts to Environmental StressorsIn humid or high-temperature zones, lower-quality board can warp or delaminate. Upgrading to moisture-resistant coatings or wax-treated grades extends package integrity in unpredictable conditions. ✔ Meets Carrier and Retailer ComplianceMajor carriers and retailers (e.g., Amazon, Walmart) often require packaging that meets minimum board grade thresholds for specific product categories. Failing to comply can result in chargebacks or denied loads. Matching Board Grade to Application Lightweight Goods (<30 lbs): 32 ECT or 200# is often sufficient for controlled distribution. Midweight/Stacked Goods (30–65 lbs): 44 ECT or 275# single-wall offers better stability. Heavy or Fragile Items: 48 ECT+, 350# double-wall, or even triple-wall is standard for machinery, appliances, or multi-SKU master packs. Export Shipments: Double-wall with moisture resistance is critical for sea containers and extended transit. Why Resilience Now Means Cost Efficiency Later Skimping on board grade may reduce material costs short-term, but it increases risks throughout the supply chain: Higher damage rates Increased return logistics More manual rework at DCs Lower pallet efficiency By engineering packaging with the right board spec, brands can build flexibility into distribution—whether absorbing shock during LTL shipping or maintaining load stability during storage. Final Thoughts Your corrugated board grade isn’t just a spec—it’s a strategic decision that drives supply chain resilience. From minimizing product loss to meeting compliance and stacking standards, choosing the right board means fewer disruptions and greater operational continuity. At Brown Packaging, we help businesses select, test, and implement the right corrugated materials based on real-world demands. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Why Holiday Fulfillment Demands Precision The holiday season introduces a unique set of pressures across the packaging and supply chain landscape—especially for businesses managing kitting, packouts, display builds, or co-packing services. Between condensed retail calendars, last-minute promotional pushes, and compressed logistics windows, fulfillment must shift from a support function to a strategic asset. For manufacturers, brand owners, and retailers, the ability to deliver complete, shelf-ready packaging at scale is the difference between capturing seasonal revenue or missing key market opportunities. What makes this time so complex isn’t just volume—it’s configuration. Packaging fulfillment during the holidays often involves: Multi-SKU kitting (e.g., bundling accessories with electronics) Retail display assembly (quarter pallets, PDQs, club store displays) Gift pack co-packaging (personal care sets, food samplers) Custom print alignment across SKUs and inserts Retailer-specific compliance (labeling, orientation, EDI, GTIN/UPC) These tasks require a fulfillment partner that understands not just packaging mechanics, but retail logistics, promotional timing, and downstream handling constraints. Lead Time Compression and Q4 Logistics Constraints Planning for Q4 fulfillment can’t begin in Q4. By late September, most contract packagers and display fulfillment centers are already operating at or near capacity. Display board lead times stretch, labor is reallocated to high-volume clients, and transportation bottlenecks can ripple back through the supply chain. Businesses that haven’t secured fulfillment commitments by then risk: Extended production turnarounds Higher expedited freight costs Noncompliance with delivery windows Disruption to promotions tied to specific dates Early planning ensures access to labor, materials, and floor space—especially critical for labor-intensive programs that involve manual assembly, complex sequencing, or rigid retailer routing guides. Technical Considerations for Holiday Fulfillment Packaging To optimize fulfillment packaging during peak season, businesses should evaluate technical performance across multiple areas: Packout efficiency: Design kits and displays with fulfillment-friendly construction (e.g., quick-fold cartons, drop-in inserts, common dimensions) Structural compatibility: Ensure inner packs, cartons, and trays can be packed quickly and securely without secondary rework Barcode and label clarity: Use pre-applied or inline printed labels for traceability, GTIN compliance, and retailer scan accuracy Shipping durability: Account for stacking, vibration, and mixed-freight environments to avoid rework due to damage in transit Vendor-managed inventory (VMI) compatibility: If operating under VMI or JIT models, ensure real-time fulfillment visibility and flexibility The more technical precision built into the packaging, the less risk of costly repackaging, returns, or retail chargebacks during peak execution. The Value of Full-Service Fulfillment Partners Choosing a fulfillment partner who understands packaging, logistics, and compliance is essential. Brown Packaging offers integrated services that support holiday programs from structural design to floor-ready delivery, including: Custom corrugated and display builds Kitting and assembly Retail-ready palletization Labeling and barcoding Inventory staging and JIT release Retailer routing and compliance By coordinating packaging execution with fulfillment from the start, brands can reduce lead times, avoid redundancies, and streamline promotional success. Final Takeaway Peak-season success isn’t about last-minute volume—it’s about early-stage precision. For any brand planning kitting, co-packing, or holiday display builds, the time to secure capacity, align specifications, and test packaging formats is now. By partnering with a fulfillment expert who understands the entire packaging lifecycle, you position your business to deliver seamlessly under pressure—while your competitors scramble to catch up. Need holiday fulfillment support? Brown Packaging provides technical design, fulfillment coordination, and logistics solutions that scale. Let’s plan early and deliver with confidence. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts