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Corrugated Boxes in Food Packaging: A Safer Choice

Corrugated Boxes in Food Packaging: A Safer Choice

As the global food industry continues to expand and evolve, one factor remains constant: the importance of effective, efficient, and safe packaging. At the intersection of practicality and sustainability, we find an age-old player that has proven its worth over time—corrugated boxes. Today, we’ll explore why these seemingly ordinary boxes are, in fact, a safer choice for food packaging.

Understanding Corrugated Boxes

Before diving into the benefits of corrugated boxes in the food industry, let’s first define what these boxes are. Unlike traditional cardboard, corrugated boxes are made from three layers of paper: an inside liner, an outside liner, and a fluting that runs in between to provide extra strength and protection. This simple but effective design has rendered them a staple in various industries, including food packaging.

The Benefits of Corrugated Boxes in Food Packaging

Corrugated boxes bring multiple advantages to the table—literally and metaphorically—when it comes to food packaging.

High Durability and Protection

The construction of corrugated boxes lends itself to a significant degree of durability and protective capacity. The fluted middle layer acts as a cushion, guarding the food items inside from damage during transportation or storage. This feature is particularly useful for fragile food items like eggs or bakery goods.

Customizable and Versatile

Corrugated boxes offer excellent versatility. They can be custom made to any size or shape, catering to the specific needs of different food products. Moreover, they can be printed with food safety instructions, branding, or other information, which further enhances their functionality.

Temperature Control

Corrugated boxes offer the often-overlooked benefit of insulation due to their fluted design, creating air pockets that help maintain a stable temperature for the contents. To further enhance temperature control, additional insulated materials can be incorporated. One option is polystyrene foam, known as Styrofoam, which provides excellent thermal insulation and can be shaped to fit the box.

Insulating liners or inserts made of materials like reflective foil or bubble wrap can create a barrier against temperature changes. Gel packs or dry ice can also be used to keep products cool during transit. Incorporating these insulated materials ensures that temperature-sensitive items, such as dairy or meat, remain at the desired temperature throughout storage and transportation.

Cold Chain Packaging

Corrugated Boxes and Food Safety

While the aforementioned features make corrugated boxes an attractive choice for food packaging, their real value comes to light when we consider their impact on food safety.

Hygienic and Contaminant-Free

Corrugated boxes are often used only once and then recycled, minimizing the risk of cross-contamination. Plus, the high heat used in the manufacturing process ensures that they are free from bacteria and other contaminants. They provide a clean, safe environment for food items during transit, storage, and delivery.

Approved for Direct Food Contact


Another point that emphasizes the safety of corrugated boxes is that they are generally approved for direct contact with food. To further enhance their suitability for food packaging, corrugated boxes can be coated with a food-safe material.

One common option for a food-safe coating is a water-based or vegetable-based coating that complies with regulatory standards for direct food contact. This coating acts as a protective layer, preventing any potential migration of substances from the box to the food. It is designed to be non-toxic and resistant to moisture, ensuring that the packaging remains intact and safe for food items.

The food-safe coating provides an additional level of assurance when using corrugated boxes for packaging perishable goods. By choosing boxes with a food-safe coating, businesses can adhere to regulatory requirements and demonstrate their commitment to food safety. This coating further ensures that the packaging material does not compromise the quality or safety of the food products being transported or stored.

Pizza Box
custom corrugated tray with print

A Sustainable Choice

In today’s world, sustainability plays a crucial role in all sectors, including food packaging. Corrugated boxes score highly in this regard. They are made from renewable resources, and most of them are manufactured from recycled materials. After use, they can be easily recycled again, reducing their environmental footprint and supporting circular economies.

Conclusion: An Ideal Food Packaging Solution

Corrugated boxes, with their sturdy construction, versatility, and safe properties, have secured their place as a preferred choice in food packaging. They not only protect and preserve the food products inside but also ensure their safe transport to consumers. Coupled with their sustainable nature, corrugated boxes are a true win-win solution, benefiting the food industry, consumers, and our planet alike.

If you are interested in corrugated boxes for food packaging applications, then partner with Brown Packaging today to get started.

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