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Sustainable Packaging

Explore our sustainable packaging products, including corrugated boxes, folding cartons, pouches, and stock packaging options. We offer eco-friendly materials and a variety of print and ink choices to fit your packaging needs. Choose from solutions designed to support sustainability and meet your business requirements.

 

Sustainable packaging refers to the use of materials and design methods that minimize environmental impact. This can include using recyclable or biodegradable materials, reducing excess packaging, and opting for renewable resources like paper, kraft, or corrugated materials. The goal is to reduce waste, conserve energy, and lessen the overall carbon footprint of packaging.

By choosing sustainable packaging, businesses help limit the negative effects of packaging waste on the environment. These products are often recyclable, compostable, or reusable, making them a more eco-friendly option. Sustainable packaging balances the need for protection and branding with the responsibility to preserve resources for future generations.

The Ultimate Guide to Biodegradable Packaging: Sustainable Solutions for a Greener Future

Our sustainable packaging products include custom corrugated boxes, folding cartons, pouches, and a variety of stock options. Each product is designed with eco-friendly materials to help reduce environmental impact while meeting your packaging needs.

Corrugated Boxes

Folding Cartons

Pouches

custom corrugated boxes with print and custom printed gusseted pouches
custom electronic packaging folding carton
Custom Kraft Pouch With Window

Stock Packaging Products

Kraft Corrugated Mailer

At Brown Packaging, we prioritize eco-friendly packaging solutions that help reduce environmental impact. Our commitment to green packaging ensures that we provide sustainable materials, allowing you to make responsible choices for your business and the planet.

environment friendly packaging
Of United States total waste is from packaging products
0 %
 

Today, many consumers are increasingly seeking sustainable products over cheaper alternatives that are less environmentally friendly. According to a global study by Nielsen, millennials, in particular, are willing to pay more for sustainable options, but they aren’t willing to compromise on quality in the process.

At Brown Packaging, we are committed to delivering innovative, eco-friendly packaging solutions that create a better future without sacrificing quality. Whether you need stock or custom packaging, we help reduce your environmental footprint with materials that are recyclable, biodegradable, or compostable. Our focus is on balancing sustainability with the performance and durability your business requires.

 

Today, many consumers are increasingly seeking sustainable products over cheaper alternatives that are less environmentally friendly. According to a global study by Nielsen, millennials, in particular, are willing to pay more for sustainable options, but they aren’t willing to compromise on quality in the process.

At Brown Packaging, we are committed to delivering innovative, eco-friendly packaging solutions that create a better future without sacrificing quality. Whether you need stock or custom packaging, we help reduce your environmental footprint with materials that are recyclable, biodegradable, or compostable. Our focus is on balancing sustainability with the performance and durability your business requires.

 

Today, many consumers are increasingly seeking sustainable products over cheaper alternatives that are less environmentally friendly. According to a global study by Nielsen, millennials, in particular, are willing to pay more for sustainable options, but they aren’t willing to compromise on quality in the process.

At Brown Packaging, we are committed to delivering innovative, eco-friendly packaging solutions that create a better future without sacrificing quality. Whether you need stock or custom packaging, we help reduce your environmental footprint with materials that are recyclable, biodegradable, or compostable. Our focus is on balancing sustainability with the performance and durability your business requires.

environment friendly packaging
Of United States total waste is from packaging products
0 %

Recyclable, Biodegradable, and Compostable Packaging

When it comes to sustainability, recycling is often the most commonly discussed concept by consumers, the media, and businesses alike. However, many companies are increasingly exploring biodegradable and compostable packaging as viable alternatives to traditional recycling methods.

As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.

At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.

biodegradable plastic packaging
Of packaging wastes ends up in landfills and the environment
0 %

Recyclable, Biodegradable, and Compostable Packaging

When it comes to sustainability, recycling is often the most commonly discussed concept by consumers, the media, and businesses alike. However, many companies are increasingly exploring biodegradable and compostable packaging as viable alternatives to traditional recycling methods.

As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.

At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.

biodegradable plastic packaging
Of packaging wastes ends up in landfills and the environment
0 %

We provide packaging solutions designed to help reduce your carbon footprint through eco-friendly production, efficient shipping, and sustainable materials. From pallet optimization to energy-efficient manufacturing, our approach ensures that your packaging minimizes environmental impact at every stage.

Our custom structural design services allow us to minimize material use without compromising protection. By optimizing the design for strength and efficiency, we help you reduce excess packaging and the environmental costs associated with waste. Smarter packaging design means a lower carbon footprint overall.

With CAPE software, we optimize pallet configurations to maximize space and load efficiency. This results in fewer trips and lower fuel usage during transportation, reducing your carbon footprint. By making the most of every pallet, we help you achieve more eco-friendly logistics.

We offer digital samples, eliminating the need for multiple physical prototypes, which reduces waste and energy use in production. By creating virtual models, we help you save resources while speeding up the design process. This eco-friendly approach helps minimize the carbon footprint of packaging development.

We focus on eco-friendly production processes that minimize waste and reduce energy consumption. By using sustainable materials and optimizing manufacturing efficiency, we help lower the carbon footprint of your packaging. This commitment to sustainable production ensures a smaller environmental impact from the start.

Our lightweight and efficient packaging solutions help reduce transportation emissions by maximizing space and minimizing weight. By designing packaging that is easy to transport, we help your business cut down on fuel consumption and overall shipping costs, contributing to a reduced carbon footprint.

We design packaging with durability and reusability in mind, extending the useful life of each product. By creating packaging that can be used multiple times before disposal or recycling, we help reduce waste and conserve resources, contributing to a smaller environmental footprint.

We prioritize sourcing materials from local suppliers to reduce transportation distances and emissions. By keeping production and distribution close to home, we help cut down on the environmental impact associated with long-distance shipping. Local sourcing ensures a more sustainable and efficient supply chain.

We offer packaging made from eco-friendly, recyclable, and biodegradable materials that reduce reliance on virgin resources. By using sustainable materials, we help decrease the carbon emissions associated with material extraction and production. This ensures that your packaging has a smaller environmental impact from the very start.

 

Discover the latest insights on sustainable packaging by exploring our blog, where we share tips and innovations to help businesses reduce their environmental impact. Stay informed about eco-friendly packaging solutions and learn how your company can make a difference through sustainability.

Bike Shipping Box Dimensions, Weight, and Cost: A Complete Guide
Packaging
brownpackaging
Bike Shipping Box Sizes, Weight, and Cost: A Complete Guide

Whether you’re traveling with your bike, shipping it to a new location, or selling it, choosing the right bike shipping box is essential for safe transport and proper handling. Standard bike shipping boxes are designed to fit most bicycles while staying within common shipping size limits, preventing additional fees or complications. Understanding the size, weight, and cost of bike shipping boxes ensures that your bike remains protected and arrives safely at its destination. Standard Bike Shipping Box Sizes While bike shipping boxes come in a variety of sizes, most manufacturers and packaging suppliers follow common dimensions that fit different types of bicycles. Below are some standard stock sizes used for bike packaging: 43 x 11 x 32 inches (110 x 28 x 82 cm) – Common for road bikes, hybrid bikes, and BMX bikes. 47 x 11 x 32 inches (120 x 28 x 82 cm) – Slightly larger, used for mountain bikes and larger road bikes. 51 x 11 x 32 inches (130 x 28 x 82 cm) – Fits larger bike frames and some touring bikes. 53 x 29 x 9 inches (134 x 73 x 22 cm) – Designed for mountain bikes with larger wheels. 54 x 28 x 8 inches (137 x 71 x 20 cm) – Used for some e-bikes or oversized bikes. 55 x 11 x 32 inches (140 x 28 x 82 cm) – Ideal for extended frames or custom bike builds. Choosing the correct size reduces empty space, preventing movement and potential damage during transit. Custom bike shipping boxes can also be made to fit specific bike models and components. Weight of a Bike Shipping Box The weight of a bike shipping box depends on its material and thickness, but on average, an empty corrugated bike shipping box weighs about 4 to 6 lbs (1.8 to 2.7 kg). Once packed, the total weight will vary based on the type of bike: Bike Type Average Bike Weight Estimated Packed Weight Hybrid Bike 25 lbs (11.5 kg) ~32 lbs (14.5 kg) Recumbent Bike 32 lbs (14.5 kg) ~40 lbs (18 kg) Beach Cruiser 37 lbs (16 kg) ~45 lbs (20.5 kg) E-Bike 50 lbs (23 kg) ~60 lbs (27 kg) BMX Bike 24 lbs (11 kg) ~30 lbs (13.6 kg) Road Bike 20 lbs (9 kg) ~28 lbs (12.7 kg) Mountain Bike 29 lbs (13 kg) ~38 lbs (17.2 kg) Kids’ Bike 18–26 lbs (8–11 kg) ~25–33 lbs (11–15 kg) To calculate total shipping weight, use this formula: Box Weight + Packing Materials + Bike Weight = Total Packed Weight How Much Does a Bike Shipping Box Cost? The cost of a bike shipping box varies depending on size, material, and whether it includes extra features like inserts, reinforcements, or branded printing. Pricing generally falls within these ranges: Basic Cardboard Bike Shipping Box: $8 – $25 Heavy-Duty Corrugated Bike Shipping Box: $25 – $50 Custom-Sized or Reinforced Bike Shipping Box: $40 – $80 Local bike shops often provide boxes for free or at a low cost, while packaging suppliers offer specialized boxes with extra protection for long-distance shipping. Final Thoughts: Choosing the Right Bike Shipping Box Selecting the right bike shipping box size, weight, and materials is essential for safe shipping. Standard stock bike shipping boxes accommodate most models, but for high-value, electric, or custom bikes, reinforced or custom-fit solutions may be necessary. Always ensure proper packing techniques to protect your bike during transit. Need a custom bike shipping box or expert guidance on the best packaging for your needs? Contact Brown Packaging today to explore our high-quality bike shipping solutions! (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Bike Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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How to Reduce the Risk of Glass Breaking During Transit
Protection
brownpackaging
How to Reduce the Risk of Glass Breaking During Transit

Shipping glass products can be challenging due to their fragile nature. Whether you’re shipping glass jars, bottles, or other delicate items, the packaging you choose plays a critical role in ensuring their safe arrival. This guide provides practical strategies and materials to protect glass during transit, reducing the risk of damage. Tips for Protecting Glass During Transit Minimize Empty Space Empty space inside the package allows glass items to move around, increasing the likelihood of breakage.• Choose packaging that closely fits your product dimensions.• Fill any gaps with cushioning materials like foam, packing peanuts, or bubble wrap.Pro Tip: Use dividers or molded inserts to keep multiple items secure and separate. Use Durable Boxes Your choice of shipping box can make or break your packaging strategy—literally.• Sturdy cardboard or corrugated boxes provide better protection than thin or flimsy options.• Consider weather-resistant materials to protect against moisture during transit.Pro Tip: Double-boxing adds an extra layer of protection for particularly fragile or valuable glass items. Invest in Custom Packaging Custom packaging solutions are tailored to your product’s specific needs.• Custom-fitted boxes, foam or molded pulp inserts keep items secure and reduce movement.• These options often incorporate materials designed to absorb shock and protect against impacts.Pro Tip: Custom packaging may have a higher upfront cost but often saves money by reducing breakage and returns. Test Your Packaging Before Shipping Simulate real-world shipping conditions to identify potential weaknesses in your packaging.• Drop tests and vibration tests can help ensure your materials hold up under stress.• Make adjustments to address any vulnerabilities.Pro Tip: Testing your packaging can also help you optimize material usage, balancing protection with cost efficiency. Best Materials for Shipping Glass Bubble Wrap Lightweight and versatile, bubble wrap provides excellent cushioning.• Use it to wrap individual items tightly and secure with tape.• Place additional layers around the product if needed.Cons: Not eco-friendly and can be time-consuming to apply. Molded Pulp Inserts Custom-shaped from recycled materials, molded pulp provides a snug fit for glass items.• Protects against movement and shock.• Biodegradable and easy to recycle.Cons: Higher cost and requires a steady supply of recycled materials. Corrugated, Chipboard, Foam Inserts & Partitions These inserts help stabilize and protect individual items during transit.• Corrugated inserts offer strong structural support and can be customized to fit product shapes.• Chipboard inserts provide a thinner, eco-friendly option ideal for lighter products or presentation.• Foam inserts absorb shock and protect fragile items with precision cutouts.• Partitions keep multiple items separated to prevent internal impact.Cons: May require custom tooling or design, but provide significant value in protection and product organization. Wrapping Paper An affordable and eco-friendly option for additional cushioning.• Use in combination with other materials to fill gaps or wrap items.Cons: Thin and unable to absorb significant shock on its own. Packing Peanuts Lightweight and shock-absorbent, packing peanuts fill empty spaces effectively.• Ensure items are tightly surrounded to prevent shifting.Cons: Less environmentally friendly and can be messy to handle. How to Pack Glass Jars for Shipping Wrap Each Jar Securely: Use bubble wrap, molded pulp, or other protective materials. Insert Dividers: Keep jars separate to avoid collisions. Seal Liquids: Place liquid-filled jars in leak-proof bags before wrapping. Fill Empty Spaces: Use packing peanuts or crumpled paper to stabilize items. Reinforce the Box: Use sturdy tape to seal the box and reinforce the seams. Final Packing Steps Layer the Base: Place at least 3 inches of cushioning material at the bottom of the box. Position the Items: Place glass products in the center, away from edges. Top Layer: Add another layer of cushioning to protect the top. Seal and Label: Secure the box with packing tape and add “Fragile” labels to inform handlers. Why Proper Packaging Matters Shipping fragile items like glass is a challenge, but investing in the right packaging materials and techniques can significantly reduce breakage. Properly protected items not only ensure customer satisfaction but also save you money on replacements and returns. Need expert advice on packaging solutions?Contact us today to explore custom options for your shipping needs! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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Bike Box
Corrugated
brownpackaging
Why Full Overlap Boxes Are the Ultimate Bike Shipping Box

A Full Overlap (FOL) box is a type of corrugated shipping box where the flaps fully overlap each other when closed, providing additional strength and durability. Unlike regular slotted containers (RSCs), FOL boxes have double-layered protection on the top and bottom, making them ideal for heavy, bulky, or fragile items. This structural design enhances stacking strength, impact resistance, and overall box integrity, reducing the risk of damage during transit and storage. Why Full Overlap Boxes are Ideal for Bike Packaging Bikes require durable, impact-resistant packaging to ensure they arrive undamaged, whether shipped to retailers, distributors, or customers. A Full Overlap Box provides superior protection against crushing, punctures, and rough handling. Here’s why they are the preferred choice for bike packaging: Increased Strength & Durability – The overlapping flaps create a reinforced structure, preventing crushing and minimizing movement inside the box. Added Protection for Fragile Components – Bikes have delicate parts like gears, chains, and brake systems that require extra care during shipping. Enhanced Stacking Capability – FOL boxes handle vertical pressure better, making them ideal for warehouse storage and bulk shipments. Custom Fit & Inserts Available – These boxes can be designed with custom inserts and foam padding to keep bike parts securely in place and prevent shifting. Eco-Friendly & Sustainable – Many FOL boxes are made from recycled materials and can be fully recyclable, aligning with sustainability goals. Customizing Full Overlap Boxes for Bikes To provide maximum protection and branding, Full Overlap Boxes can be customized to fit specific bike models and shipping needs. Some key customization options include: Size & Structure Customization Designed to fit various bike sizes, from road bikes to mountain bikes. Can include double-wall or triple-wall corrugated material for added protection. Reinforced edges and custom cut-outs for better handling. Protective Inserts & Cushioning Foam padding and corrugated inserts to keep the bike frame and parts from moving. Dividers for accessories like pedals, seats, and handlebars. Shock-absorbing corner protectors to reduce impact damage. Branding & Printing Options Custom printing for logos, handling instructions, and product details. Lithographic, flexographic, or digital printing to match branding requirements. Matte or gloss finishes for a premium look. The Shipping & Storage Advantages of FOL Bike Boxes When shipping bikes, damage prevention and cost efficiency are top priorities. Full Overlap Boxes help optimize shipping in the following ways: Easier Palletization & Secure Stacking – Their rigid structure allows for safe stacking on pallets, reducing wasted space and ensuring safe transit. Reduced Shipping Damage – The extra layers of corrugated flaps absorb shock and pressure, lowering the chance of returns due to damage. Better Handling for Warehouses & Retailers – Reinforced hand holes or built-in grip areas can be added for easier transport. Flat-Pack Storage Efficiency – Unassembled boxes take up minimal space until needed, making inventory storage easier. Conclusion: Why Full Overlap Boxes Are the Best Choice for Bikes For businesses in the cycling industry, choosing the right packaging can make a significant difference in product safety, customer satisfaction, and shipping efficiency. Full Overlap Boxes provide maximum protection, superior stacking strength, and customizable features that cater specifically to bike packaging needs. Whether you’re shipping single bikes to customers or bulk orders to retailers, these boxes offer a reliable, cost-effective, and sustainable packaging solution. Need a custom Full Overlap Box for your bikes? Contact Brown Packaging today to discuss your packaging requirements and let our experts create the perfect solution for you! (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Bike Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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