Sustainable Packaging
Corrugated Boxes
- Regular slotted Container (RSC)
- Half Slotted Container (HSC)
- Full Overlap (FOL)
- Roll End Tuck Top (RETT/Mailer)
- Additional Box Styles
- Corrugated Inserts
Folding Cartons
- Straight Tuck End (STE)
- Reverse Tuck End (RTE)
- Full Seal
- Auto Bottom
- Chipboard Inserts
Pouches
- Stand Up
- Lay Flat
- Gusseted
- Retort
- Block Bottom
- Sachets
- Additional Pouch Styles
Stock Packaging Products
- Corrugated Packaging
- Shipping Boxes
- Chipboard Packaging
- Edge Protectors
- Mailers (Kraft)
- Kraft Tape
- Kraft Paper
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
Recyclable, Biodegradable, and Compostable Packaging
Biodegradable packaging is made from materials that naturally break down over time through the action of microorganisms, such as bacteria or fungi, without leaving harmful residues. This type of packaging is designed to decompose in the environment, helping to reduce waste in landfills and minimize pollution. Typically made from natural or plant-based materials like paper, cornstarch, or bioplastics, biodegradable packaging offers an eco-friendly alternative to traditional packaging by returning to nature without damaging the ecosystem.
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Recyclable, Biodegradable, and Compostable Packaging
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Our custom structural design services allow us to minimize material use without compromising protection. By optimizing the design for strength and efficiency, we help you reduce excess packaging and the environmental costs associated with waste. Smarter packaging design means a lower carbon footprint overall.
With CAPE software, we optimize pallet configurations to maximize space and load efficiency. This results in fewer trips and lower fuel usage during transportation, reducing your carbon footprint. By making the most of every pallet, we help you achieve more eco-friendly logistics.
We offer digital samples, eliminating the need for multiple physical prototypes, which reduces waste and energy use in production. By creating virtual models, we help you save resources while speeding up the design process. This eco-friendly approach helps minimize the carbon footprint of packaging development.
We focus on eco-friendly production processes that minimize waste and reduce energy consumption. By using sustainable materials and optimizing manufacturing efficiency, we help lower the carbon footprint of your packaging. This commitment to sustainable production ensures a smaller environmental impact from the start.
Our lightweight and efficient packaging solutions help reduce transportation emissions by maximizing space and minimizing weight. By designing packaging that is easy to transport, we help your business cut down on fuel consumption and overall shipping costs, contributing to a reduced carbon footprint.
We design packaging with durability and reusability in mind, extending the useful life of each product. By creating packaging that can be used multiple times before disposal or recycling, we help reduce waste and conserve resources, contributing to a smaller environmental footprint.
We prioritize sourcing materials from local suppliers to reduce transportation distances and emissions. By keeping production and distribution close to home, we help cut down on the environmental impact associated with long-distance shipping. Local sourcing ensures a more sustainable and efficient supply chain.
We offer packaging made from eco-friendly, recyclable, and biodegradable materials that reduce reliance on virgin resources. By using sustainable materials, we help decrease the carbon emissions associated with material extraction and production. This ensures that your packaging has a smaller environmental impact from the very start.
Interested In Sustainable Packaging Solutions?
RSC boxes are widely used because they balance strength with cost efficiency. But not all RSC boxes are created equal. Buyers have to weigh board grade, flute profile, and design factors to avoid overpaying for unnecessary strength or, worse, underpaying and risking product damage. Understanding these trade-offs ensures that packaging budgets are optimized without compromising protection. Board Grade and Cost Trade-Offs Higher Grades (e.g., 44 ECT) Provide greater stacking strength. Necessary for heavy products, palletized loads, or export packaging. Higher cost due to stronger liners and mediums. Lower Grades (e.g., 26–32 ECT) Ideal for lightweight products. Cost-effective for single-use shipments or direct-to-consumer e-commerce. Reduce material cost but lower compression resistance. Takeaway: Over-specifying board grade adds unnecessary cost. Match strength to actual product weight and stacking requirements. Flute Profiles and Efficiency B-Flute: Good balance of cushioning and stacking strength, widely used in RSC. C-Flute: Higher cushioning, thicker profile, similar cost per unit. E-Flute: Thin profile, less stacking strength but reduces material use and shipping cost for small/light products. Higher cost per unit. Takeaway: Flute choice affects not only performance but also dimensional weight — a critical factor in freight costs. Assembly and Material Costs Tape and Labor: RSC requires tape or glue for sealing, which adds to per-unit cost at scale. Automation: Automated case erectors reduce labor, but box tolerances must be consistent to avoid jams. Material Utilization: RSC has one of the most efficient board utilization rates, reducing waste compared to specialty die-cut mailers. Freight and Storage Efficiency Cube Utilization: Right-sizing RSC dimensions reduces dimensional weight charges. Palletization: Box dimensions affect how many units fit per pallet — poor fit can increase freight by 10–15%. Knock-Down Storage: RSC ships flat, minimizing inbound logistics costs and warehouse space. Buyer Takeaway Use lower board grades for lightweight e-commerce and non-palletized shipments to save cost. Reserve higher grades for industrial, heavy-duty, or export applications. Right-size your RSCs to minimize dimensional weight surcharges. Consider automation compatibility to reduce long-term labor expense. When optimized, RSC packaging isn’t just cost-efficient — it’s a lever for total supply chain savings. References Fibre Box Association. (2023). Corrugated Cost Optimization. https://www.fibrebox.org Association of Independent Corrugated Converters (AICC). (2024). Cost and Efficiency in Corrugated Packaging. https://www.aiccbox.org Robertson, G. (2016). Food Packaging: Principles and Practice (3rd ed.). CRC Press. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Regular Slotted Container Facebook Twitter LinkedIn Pinterest Relevant Posts
RSC boxes dominate corrugated packaging, but they aren’t always the best fit. Specialty box styles like Full Overlap (FOL), RETT mailers, and die-cut formats offer unique advantages for certain applications. Understanding when to stay with an RSC versus upgrading to a specialty style ensures buyers balance cost, performance, and presentation. When RSC Is Best Bulk Shipping: Strong compression strength makes RSC ideal for palletized loads. Low Cost: Efficient to manufacture with minimal board waste. Versatility: Works across industries from industrial to retail. Automation-Ready: Standardized design runs smoothly on case erectors and palletizers. When Specialty Boxes Are Better Full Overlap (FOL) Flaps overlap fully, reinforcing the top and bottom. Better for heavy products or shipments that need extra stacking strength. RETT Mailers Dust flaps and cherry locks eliminate tape, improving assembly speed. Ideal for e-commerce and branded unboxing experiences. Die-Cut Boxes Custom shapes and closures for product-specific fit. Useful when presentation and consumer experience are top priorities. Key Trade-Offs Feature RSC Box Specialty Box Styles Assembly Speed Slower (tape required) Faster (die-cut, self-locking) Stacking Strength High Variable (higher in FOL, lower in mailers) Branding Potential Basic Premium (better graphics and unboxing) Flexibility Universal Application-specific Buyer Takeaway Stick with RSC when cost, strength, and scalability matter most. Upgrade to FOL for heavy-duty industrial shipments. Choose RETT or die-cut mailers for e-commerce and premium branding. By evaluating your priorities — strength, speed or presentation — you can decide whether RSC remains the best fit or if specialty box styles deliver added value. References Fibre Box Association. (2023). Corrugated Box Styles and Applications. https://www.fibrebox.org Association of Independent Corrugated Converters (AICC). (2024). Corrugated Design and Performance. https://www.aiccbox.org Soroka, W. (2016). Fundamentals of Packaging Technology (5th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce Display Foam Printing Protection Retail Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
In the competitive pet care industry, packaging graphics can be as influential as product quality when it comes to driving sales. For pet food, treats, supplements, and accessories, print method and finishing choices impact shelf presence, consumer trust, and brand differentiation. Print Methods for Pet Care Packaging Flexographic Printing How it Works: Uses flexible relief plates and water-based or UV-cured inks. Advantages: Cost-effective for high-volume runs. Suitable for porous and non-porous substrates, including kraft paper, film, and woven polypropylene. Limitations: Lower resolution than gravure for complex imagery. Plate costs make it less ideal for short runs. Digital Printing How it Works: Uses inkjet or toner-based technology without printing plates. Advantages: Ideal for short runs, SKU versioning, and seasonal promotions. No plate costs; faster turnaround. Limitations: Higher per-unit cost for large volumes. Limited ink adhesion on certain films without primers or coatings. Rotogravure Printing How it Works: Uses engraved cylinders to transfer ink directly onto the substrate. Advantages: Exceptional image detail and color consistency. Ideal for full-coverage, high-graphic designs on flexible films. Limitations: High cylinder cost; best for very large production runs. Finishing Techniques for Shelf Impact Matte & Gloss Varnish Combinations: Create contrast that draws attention to logos or product images. Soft-Touch Coatings: Give a premium tactile feel, appealing in higher-end treat or supplement markets. Metallic Inks & Foil Stamping: Provide high-end visual cues, often associated with premium quality. Transparent Windows: Showcase the product while maintaining high-graphic branding around it. Consumer Psychology in Pet Packaging Pet Imagery: Featuring realistic, happy pets increases emotional engagement. Color Selection: Earth tones for natural or organic product positioning. Bright colors for treats or playful product lines. Typography: Bold, legible fonts support quick recognition in busy retail environments. Durability and E-Commerce Considerations Scuff-Resistant Coatings: Prevent graphic wear during transit and shelf handling. Lamination Choices: Protect against moisture, grease, and abrasion for products like kibble and chews. References ASTM International. (2016). ASTM D5264-16: Standard practice for abrasion resistance of printed materials by the Sutherland rub tester. ASTM International. https://doi.org/10.1520/D5264-16ASTM International. (2019). ASTM D685-19: Standard practice for conditioning paper and paper products for testing. ASTM International. https://doi.org/10.1520/D0685-19Packaging Printing Handbook. (2023). Flexography, digital, and gravure printing methods in packaging. Retrieved from https://www.packagingprintinghandbook.com (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Pet Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts