Sustainable Packaging
Corrugated Boxes
- Regular slotted Container (RSC)
- Half Slotted Container (HSC)
- Full Overlap (FOL)
- Roll End Tuck Top (RETT/Mailer)
- Additional Box Styles
- Corrugated Inserts
Folding Cartons
- Straight Tuck End (STE)
- Reverse Tuck End (RTE)
- Full Seal
- Auto Bottom
- Chipboard Inserts
Pouches
- Stand Up
- Lay Flat
- Gusseted
- Retort
- Block Bottom
- Sachets
- Additional Pouch Styles
Stock Packaging Products
- Corrugated Packaging
- Shipping Boxes
- Chipboard Packaging
- Edge Protectors
- Mailers (Kraft)
- Kraft Tape
- Kraft Paper
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
Recyclable, Biodegradable, and Compostable Packaging
Biodegradable packaging is made from materials that naturally break down over time through the action of microorganisms, such as bacteria or fungi, without leaving harmful residues. This type of packaging is designed to decompose in the environment, helping to reduce waste in landfills and minimize pollution. Typically made from natural or plant-based materials like paper, cornstarch, or bioplastics, biodegradable packaging offers an eco-friendly alternative to traditional packaging by returning to nature without damaging the ecosystem.
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Recyclable, Biodegradable, and Compostable Packaging
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Our custom structural design services allow us to minimize material use without compromising protection. By optimizing the design for strength and efficiency, we help you reduce excess packaging and the environmental costs associated with waste. Smarter packaging design means a lower carbon footprint overall.
With CAPE software, we optimize pallet configurations to maximize space and load efficiency. This results in fewer trips and lower fuel usage during transportation, reducing your carbon footprint. By making the most of every pallet, we help you achieve more eco-friendly logistics.
We offer digital samples, eliminating the need for multiple physical prototypes, which reduces waste and energy use in production. By creating virtual models, we help you save resources while speeding up the design process. This eco-friendly approach helps minimize the carbon footprint of packaging development.
We focus on eco-friendly production processes that minimize waste and reduce energy consumption. By using sustainable materials and optimizing manufacturing efficiency, we help lower the carbon footprint of your packaging. This commitment to sustainable production ensures a smaller environmental impact from the start.
Our lightweight and efficient packaging solutions help reduce transportation emissions by maximizing space and minimizing weight. By designing packaging that is easy to transport, we help your business cut down on fuel consumption and overall shipping costs, contributing to a reduced carbon footprint.
We design packaging with durability and reusability in mind, extending the useful life of each product. By creating packaging that can be used multiple times before disposal or recycling, we help reduce waste and conserve resources, contributing to a smaller environmental footprint.
We prioritize sourcing materials from local suppliers to reduce transportation distances and emissions. By keeping production and distribution close to home, we help cut down on the environmental impact associated with long-distance shipping. Local sourcing ensures a more sustainable and efficient supply chain.
We offer packaging made from eco-friendly, recyclable, and biodegradable materials that reduce reliance on virgin resources. By using sustainable materials, we help decrease the carbon emissions associated with material extraction and production. This ensures that your packaging has a smaller environmental impact from the very start.
Interested In Sustainable Packaging Solutions?
Pallet optimization is the process of maximizing efficiency in space utilization and handling while minimizing freight costs. It requires strategic use of surface area, stacking height, and protective measures such as corner boards, straps, and stretch film. Effective pallet optimization not only reduces costs but also improves safety, prevents product loss, and ensures compliance with retailer requirements. Why Pallet Optimization Matters Logistics Efficiency: Optimized pallets reduce wasted space in trucks, warehouses, and distribution centers. Cost Reduction: Better space utilization lowers freight expenses by reducing pallet count and dimensional charges. Retail Compliance: Many retailers enforce pallet standards to streamline storage and handling. Safety: Stable pallets minimize risk of shifting loads and workplace accidents. 9 Tips for Pallet Optimization Optimize Packaging Design Structure Select the Right Packaging Material Consider Supply Chain Conditions Place Heavier Objects at the Bottom Stack to the Edge, Not Beyond Use Pallet Optimization Software Keep Edges Straight and Uniform Apply the Correct Stretch Film Strap Down the Pallet if Needed Optimize Packaging Design Uniform, properly sized packaging stacks securely. Avoid oversized cartons, sharp edges, or unnecessary void space that weakens stability and wastes pallet capacity. Select the Right Packaging Material Corrugated strength impacts pallet load stability. Damaged cartons compromise entire stacks. Choose materials that withstand compression, vibration, and environmental stress. Consider Supply Chain Conditions Heat, humidity, cold, and shock affect packaging integrity. Use appropriate protective materials (foam, bubble wrap, anti-static additives) and pallet reinforcements. Place Heavier Items at the Bottom A stable foundation prevents crushing of lighter cartons and reduces shifting risk during transit. Stack to the Edge, Not Beyond Overhanging cartons weaken load stability and may incur additional carrier fees. Align cartons flush with pallet edges. Use Pallet Optimization Software Tools like CAPE, StackBuilder, and Best Pallet provide load simulations to maximize cube utilization and safety. Keep Edges Straight and Uniform Square, even loads distribute weight evenly. Avoid pyramid-style stacking, which destabilizes pallets and reduces efficiency. Apply the Correct Stretch Film Film strength and elasticity should match load weight and configuration. Specialty films with additives can improve performance in challenging conditions. Add Straps if Needed Polypropylene, steel, polyester, or cord straps provide additional stability. Combining strapping with corner boards and slip sheets further improves safety. Benefits of Pallet Optimization Improved Safety: Stable pallets reduce workplace injuries and accidents. Reduced Shipping Costs: Maximizing cartons per pallet lowers freight and fuel expenses. Faster Handling: Uniform stacks improve speed and accuracy during loading and unloading. Product Protection: Properly secured pallets prevent carton damage and inventory loss. Better Space Utilization: Optimized loads maximize warehouse and trailer capacity. Buyer Takeaway Pallet optimization is more than stacking boxes neatly—it’s a supply chain strategy. By optimizing packaging design, material strength, and pallet configurations, businesses can reduce costs, improve safety, and meet retailer requirements. The investment in software, stretch film, or strapping often pays for itself in fewer freight charges and reduced product damage. References International Safe Transit Association (ISTA). (2023). Distribution Testing Standards. Retrieved from https://ista.org Fibre Box Association. (2023). Palletization and Corrugated Packaging. Retrieved from https://www.fibrebox.org Soroka, W. (2016). Fundamentals of Packaging Technology (5th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Point-of-purchase (POP) displays are designed to capture shopper attention and influence buying decisions. Beyond structure and branding, the quality of print determines how well a display communicates from multiple viewing angles in a retail environment. Selecting the right printing method ensures your display performs both visually and functionally. Printing Methods for Corrugated POP Displays Not all printing methods are suited for corrugated displays. Each has its own strengths and trade-offs in cost, speed, quality, and run size. The three most common methods are: Flexographic Printing Digital Printing Lithographic (Offset) Printing Flexographic Printing Flexographic printing uses plates to apply ink as material passes through rollers. Advantages Cost-Efficient at Scale: Once plates are created, cost per unit is low for large or repeat orders. Pantone Accurate: Ensures precise color matching across production runs. Versatile: Works on uneven surfaces and a wide range of substrates. High Speed: Suited for mass production. Limitations High Startup Costs: Plates and tooling are expensive, making short runs less economical. Poor for Sampling: Costly and impractical to produce prototypes. Best Fit: Large-volume retail displays where consistency and color accuracy are priorities. Digital Printing Digital printing applies artwork directly from a file to the substrate, eliminating plates. Advantages Low Startup Cost: Cost-effective for short runs and prototypes. Fast Turnaround: Ideal for tight deadlines or seasonal campaigns. Flexible: Easily handles multiple SKUs or frequent artwork changes. High Quality: Produces sharp graphics suitable for branded displays. Limitations Less Economical at Scale: Higher cost per unit for large volumes. Color Variability: Approx. 95% accurate; not a perfect Pantone match. Slower Mass Output: Not as efficient as flexographic presses for high quantities. Best Fit: Small-batch retail displays, prototypes, or variable-data campaigns. Lithographic (Offset) Printing Lithographic printing transfers ink from a plate to a rubber blanket, then onto the substrate, with options for coatings or varnishes. Advantages Highest Quality: Sharp, detailed graphics with accurate color reproduction. Premium Finishes: Coatings and varnishes enhance durability and appearance. Scalable: Handles small to large format prints. Limitations High Setup Cost: Plates and setup make short runs expensive. Not Sample-Friendly: Prototypes are cost-prohibitive. Longer Lead Time: Setup and adjustments require planning. Best Fit: High-volume displays where premium image quality is essential for brand impact.` Designing Graphics for POP Displays Effective POP displays combine structure with clear, impactful graphics. Common elements include: Logos and Brand Colors Product Imagery Text (ingredients, instructions, contact info) Symbols and Icons Promotions or Pricing Call-to-Action Messaging Mascots or Characters Any artwork provided must be adjusted to fit dielines correctly. Designers ensure bleed, folds, and structural features align with graphics to avoid misprints. Choosing the Right Printing Method When selecting a printing process, consider: Quality: Lithographic offers the highest resolution; flexographic is durable but less detailed. Budget and Quantity: Flexographic suits large runs, digital works best for small runs, lithographic for high-volume premium graphics. Lead Time: Digital is fastest due to no plate requirements. Brand Goals: For premium retail impact, lithographic justifies higher cost; for efficiency, flexographic is the workhorse. Buyer Takeaway Use flexographic printing for large-scale runs that need durability and consistent Pantone colors. Choose digital printing for prototypes, short runs, or campaigns with multiple SKUs. Invest in lithographic printing for premium displays that require sharp, high-quality graphics. Selecting the right method ensures POP displays not only stand out visually but also align with budget and timeline requirements. References Association of Independent Corrugated Converters (AICC). (2024). Printing Methods in Corrugated Packaging. Retrieved from https://www.aiccbox.org Flexible Packaging Association. (2023). Digital vs. Flexographic Printing. Retrieved from https://www.flexpack.org Robertson, G. L. (2016). Food Packaging: Principles and Practice (3rd ed.). CRC Press. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. POP Displays Facebook Twitter LinkedIn Pinterest Relevant Posts
Poly bags are a staple in the packaging industry, offering a lightweight, cost-effective, and versatile solution for packaging various products, from food and consumer goods to medical supplies and industrial materials. The two most common materials used in poly bag manufacturing are polyethylene (PE) and polypropylene (PP), each with distinct properties that influence their performance, strength, and clarity. Understanding the differences between these materials is crucial for selecting the right bag for your application. Polyethylene (PE) Bags Polyethylene bags are made from the polymerization of ethylene gas, forming flexible plastic materials available in different densities—high-density (HDPE), low-density (LDPE), linear low-density (LLDPE), and medium-density (MDPE)—each with varying levels of strength, clarity, and durability. High-Density Polyethylene (HDPE): Known for its superior strength and puncture resistance, HDPE is ideal for heavy-duty applications, such as bulk food storage, industrial packaging, and carrying sharp or irregular-shaped items like fertilizers, sand, or mulch. These bags are rigid, moisture-resistant, and commonly used in shopping bags and take-out packaging. Low-Density Polyethylene (LDPE): More flexible and clearer than HDPE, LDPE bags are widely used for lightweight products like bread, candies, snacks, and small consumer goods. While they offer high clarity and softness, they lack the durability required for heavy or sharp-edged products. Linear Low-Density Polyethylene (LLDPE): Offering a balance between strength and flexibility, LLDPE is commonly used in food-grade packaging, grocery bags, and lawn care products due to its chemical resistance and contamination-free properties. Medium-Density Polyethylene (MDPE): Positioned between HDPE and LDPE in terms of flexibility and strength, MDPE bags provide a well-rounded option for cosmetics, food packaging, electronics, and retail applications. Polypropylene (PP) Bags Polypropylene bags are made from the polymerization of propylene, resulting in a rigid, high-clarity material that excels in moisture resistance, chemical protection, and heat resistance. These bags are widely used in applications where product visibility and contamination prevention are critical. Applications: PP bags are commonly used in medical, food, beauty, and electronics packaging, as they provide superior clarity for product display and ensure protection against moisture, debris, and bacteria. Their resistance to high temperatures also makes them ideal for outdoor packaging and sterilized environments. Advantages Over Polyethylene: PP bags do not absorb moisture, are more resistant to tearing, and have a crisper structure, making them suitable for premium product presentation. Which Poly Bag Should You Choose? The decision between polyethylene and polypropylene largely depends on your packaging requirements: For strength and durability → Choose HDPE or LLDPE for heavy, industrial, or bulk items. For flexibility and affordability → Choose LDPE or MDPE for lightweight products. For high clarity and contamination resistance → Choose Polypropylene (PP) for food, medical, or electronics packaging. Brown Packaging offers a wide selection of custom and stock poly bags to suit your needs. Contact us today to discuss the best solution for your packaging application! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Poly Bags Facebook Twitter LinkedIn Pinterest Relevant Posts