We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
Corrugated boxes are strong because of their unique construction, which features a fluted corrugated sheet sandwiched between two flat linerboards. This design creates a robust structure that is both lightweight and capable of bearing significant weight and resisting impacts. The Science Behind Corrugation The strength of corrugated boxes comes from the principle of the arch, a design known for its ability to support weight and resist compression. The fluted sheet in corrugated boxes functions similarly, with each flute acting like a mini arch, providing resistance against crushing and impact from all directions. This corrugation not only adds rigidity and strength but also provides cushioning for the contents inside, absorbing shocks and vibrations during transport. Multiple Layers for Enhanced Durability Corrugated boxes typically consist of three layers: an inner liner, a medium (the corrugated or fluted layer), and an outer liner. This triple-layer construction distributes weight evenly and prevents punctures, tears, and other forms of damage. For items requiring additional protection, double-wall or even triple-wall corrugated boxes are available, adding more layers of fluting and linerboard, which significantly increases their strength and durability. Material Quality The strength of a corrugated box also depends on the quality of the materials used. High-grade paper provides a stronger foundation for the box, enhancing its load-bearing capacity and resistance to tearing. The type of adhesive used to bond the layers together also plays a critical role in the overall strength of the box. High-quality adhesives ensure that the layers remain firmly attached, maintaining the box’s structural integrity under stress. Customization for Specific Needs Another factor contributing to the strength of corrugated boxes is the ability to customize the flute size, paper grade, and wall construction based on specific requirements. For instance, larger flutes create more cushioning and resistance to compression, ideal for fragile items, while smaller flutes offer a smoother surface for printing and are better suited for lightweight products. This customization allows for the creation of boxes tailored to the weight, size, and vulnerability of the contents, ensuring maximum protection. Environmental Factors Corrugated boxes are designed to withstand a variety of environmental factors that can affect their strength. Many are treated with coatings or laminates to resist moisture, humidity, and temperature changes, which can weaken the paper fibers. By protecting against these external conditions, corrugated boxes maintain their structural integrity for longer periods, even in challenging shipping and storage environments. The Role of Recycled Content The incorporation of recycled materials in corrugated boxes has improved over the years, with advances in recycling technology ensuring that the strength of the boxes is not compromised. The use of recycled fibers, combined with virgin fibers, balances environmental sustainability with the need for durable packaging solutions. This blend ensures that corrugated boxes remain strong and reliable, even as they support recycling efforts and reduce the industry’s environmental impact. Conclusion The strength of corrugated boxes is the result of their unique construction, quality materials, and the science of corrugation. Their design maximizes strength while minimizing weight, making them an ideal choice for a wide range of packaging needs. From protecting fragile items during shipment to supporting heavy loads in storage, corrugated boxes offer a versatile, strong, and sustainable packaging solution. Whether for personal use or business logistics, the reliability of corrugated boxes stands unmatched in the packaging industry. If you are interested in corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Corrugated boxes are highly effective for a wide range of packaging needs, providing superior protection, durability, and versatility. Their unique construction allows them to withstand various stresses during shipping and storage, making them a preferred choice for businesses and consumers alike. The Structure of Corrugated Boxes The effectiveness of corrugated boxes starts with their structure. Made from corrugated fiberboard, which includes a fluted corrugated sheet sandwiched between two flat linerboards, these boxes offer a robust design capable of absorbing shock and preventing damage to the contents. This structure not only imparts strength but also provides insulation that can protect against temperature variations. Versatility and Customization Corrugated boxes are celebrated for their versatility. They can be custom-manufactured to fit any size, shape, or weight requirement, ensuring that products, regardless of their dimensions, can be securely packaged with minimal movement inside the box. This customizability extends to the printing and branding of the boxes, making them an effective marketing tool in addition to their primary function of protection. Sustainability One of the most compelling advantages of corrugated boxes is their sustainability. Made from renewable resources, primarily recycled paper and cardboard, these boxes can be recycled again after their lifecycle, reducing waste and the demand for raw materials. The recycling process for corrugated cardboard is efficient and widespread, contributing to its status as one of the most recycled materials in the world. Durability and Protection The durability of corrugated boxes is a key factor in their effectiveness. They are designed to resist tears, splits, and bursts, which can occur during handling and transit. The fluting within the cardboard also provides a cushion for the items inside, protecting against impacts. Furthermore, corrugated boxes can be treated with coatings or laminates to make them resistant to moisture, oil, and other environmental factors, thereby enhancing the protection they offer. Cost-Effectiveness Corrugated boxes are cost-effective, offering a high level of protection relative to their cost. They are lightweight, which reduces shipping costs, and their material and construction costs are lower compared to alternative packaging options. This cost-effectiveness makes corrugated boxes an attractive option for a wide range of industries, from e-commerce to retail and beyond. Challenges and Considerations While corrugated boxes are effective, there are considerations to keep in mind. The integrity of the box can be compromised by overloading, improper handling, or exposure to damp conditions. However, these challenges can be mitigated through proper design, handling, and storage practices. Conclusion In conclusion, corrugated boxes offer an effective solution for packaging needs across various industries. Their strength, flexibility, sustainability, and cost-effectiveness make them a superior choice for protecting goods during transit and storage. By leveraging the inherent benefits of corrugated boxes and adhering to best practices for their use, businesses can ensure the safety of their products while also contributing to environmental sustainability. If you are interested in corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Point of Purchase (POP) displays are a dynamic marketing tool used to engage customers and boost sales at the point of decision-making. Whether you’re a retailer or a brand looking to promote your products effectively, creating a successful POP display requires careful planning and execution. In this comprehensive buyer’s guide, we’ll walk you through the essential 10 steps to begin your journey into the world of POP displays. Define Your Goals and Objectives Know Your Target Audience Determine Placement Design the Display Budget and Resources Manufacturing and Assembly Testing and Refinement Deployment and Installation Monitor and Evaluate Adapt and Optimize Step 1: Define Your Goals and Objectives Before diving into the design and creation of a POP display, it’s crucial to establish clear goals and objectives. Ask yourself: What specific products or promotions do you want to highlight? What are your sales targets and timeframes? Are you aiming to increase brand visibility, introduce a new product, or boost impulse purchases? Having a well-defined purpose for your POP display will guide your decision-making throughout the process. Step 2: Know Your Target Audience Understanding your target audience is fundamental to designing an effective POP display. Consider factors such as demographics, preferences, and buying behavior. Knowing your audience allows you to tailor your display to appeal directly to them. Step 3: Determine Placement Identify the optimal location for your POP display within the retail space. Factors to consider include foot traffic patterns, visibility, and proximity to related products. Collaborate with the retailer to secure a prime location if possible. Step 4: Design the Display This step involves creating the visual and structural elements of your POP display. Key considerations include: Eye-Catching Design: Use attractive visuals, colors, and graphics that align with your brand identity and resonate with your target audience. Product Placement: Arrange products strategically, ensuring they are accessible and easy to reach for customers. Signage and Messaging: Incorporate clear and concise signage that conveys product information, benefits, and pricing. Branding: Maintain consistency in branding elements, including logos, fonts, and color schemes. Materials and Durability: Select high-quality materials and construction that can withstand the rigors of a retail environment. Step 5: Budget and Resources Determine your budget for creating and implementing the POP display. Consider costs related to design, materials, manufacturing, and installation. Allocate resources accordingly to ensure a smooth execution. Step 6: Manufacturing and Assembly Choose a reputable manufacturer or supplier to bring your POP display to life. Ensure that the manufacturing process aligns with your design specifications and quality standards. Assembly and construction should be easy and straightforward for store personnel. Step 7: Testing and Refinement Before final deployment, conduct tests to ensure that the POP display functions as intended. Consider factors like customer interaction, stability, and overall appeal. Make any necessary refinements based on feedback and insights. Step 8: Deployment and Installation Coordinate with the retailer to install the POP display in the designated location. Ensure that installation is completed correctly and that all elements are in place. Step 9: Monitor and Evaluate Track the performance of your POP display by monitoring sales data, customer feedback, and other relevant metrics. Evaluate its effectiveness in achieving your goals and objectives. Step 10: Adapt and Optimize Based on your evaluation, make adjustments to your POP display strategy as needed. This could include changes in design, placement, messaging, or product selection. Continuously adapt and optimize your approach to maximize results. Conclusion Creating a successful POP display is a strategic process that begins with setting clear goals, understanding your audience, and carefully planning every aspect of design and execution. By following these essential steps outlined in this buyer’s guide, you can embark on your POP display journey with confidence, knowing that you are on the path to capturing customer attention, boosting sales, and enhancing your brand’s visibility in the retail environment. Keep in mind that ongoing evaluation and adaptation are key to ensuring the continued success of your POP displays. If you are interested in point of purchase displays, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. POP Displays Facebook Twitter LinkedIn Pinterest Relevant Posts
Corrugated boxes are essential to shipping, retail, and e-commerce—but when you introduce custom printing, the stakes (and the opportunities) rise. Print isn’t just about looks—it’s about communication, branding, compliance, and customer experience. Whether you’re designing a basic shipper or a bold, shelf-ready display, printing smart can save money and elevate your packaging. Here are 12 essential print tips to help buyers make informed decisions when sourcing printed corrugated boxes. Start With Purpose Before Design Are you trying to impress in-store, create a branded unboxing experience, or simply add a logo to a shipper? Your goal will determine how much print you need—and which method is best. Know the Three Main Print Methods Flexographic (Flexo): Cost-effective for simple graphics and large runs Digital: Great for short runs, versioning, or quick turnarounds Litho (Litho-Label): High-end graphics mounted to the box for premium results Choose based on your volume, detail level, and budget. Understand Your Print Surface Corrugated comes in kraft (brown) and white surfaces. White gives better color accuracy Kraft offers an organic, eco-conscious look Your surface will affect how your design prints—especially with flexo. Keep Artwork Simple for Flexo Flexo printing uses plates and works best with limited colors, bold text, and clean logos. Avoid gradients, fine details, or small fonts unless you’re going digital or litho. Use Vector Files and High-Res Assets Always supply artwork in vector format (AI, EPS, or PDF) for scalability and sharp print. Images should be 300 DPI or higher. Low-res files can distort or blur during printing. Design Around the Dieline Your design should be laid out directly on the box dieline. This ensures correct placement of logos, cut lines, folds, and glue areas—so nothing important gets trimmed or hidden. Limit Ink Coverage to Reduce Cost Full-coverage ink areas (flood coats) require more material and setup. Consider printing only on key panels or using the box’s natural color to create contrast and cut costs. Test Color on Corrugated First Colors will appear differently on kraft vs. white corrugated and on different print methods. Always ask for a sample or press proof to verify color before production. Use Pantone Colors (When Needed) For brand consistency, especially with logos or specific brand colors, use Pantone Matching System (PMS) inks instead of CMYK—especially in flexo. Balance Design with Function Your print layout should enhance the box, not interfere with it. Avoid placing fine graphics near flaps, folds, or high-stress areas where cracking or misalignment can occur. Consider Print Inside the Box Want to wow customers or reinforce your brand? Add inside print for messaging, graphics, or product instructions. It adds impact—especially for e-commerce or subscription boxes. Always Review a Physical Proof (If Possible) Before full production, ask for a printed sample or digital proof to catch any errors in layout, registration, or color. This step can save time, cost, and frustration down the line. Final Thoughts Printing on corrugated boxes adds incredible value—but only if it’s done right. From selecting the right method to preparing artwork properly, these print tips help ensure your packaging performs as well as it looks. Need guidance on printed corrugated boxes? We’ll help you choose the best structure, material, and print approach to match your goals and your brand. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When it comes to shipping bikes, selecting the right type of corrugated box is essential to ensure product protection, ease of handling, and cost efficiency. Two of the most common packaging styles for bicycles are two-piece and three-piece bike boxes, each offering unique benefits depending on shipping requirements and handling preferences. Below, we compare the differences to help determine which option is best suited for your needs. What is a Two-Piece Bike Shipping Box? A two-piece bike box consists of a base and a lid, designed to securely enclose the bike with a snug fit. This structure provides: Easy Access & Assembly – The bike can be placed in the bottom half of the box, and the top half easily covers it, making packaging and unpackaging simple. Strong Structural Support – With a well-designed fit, these boxes reduce movement inside, offering better stability during transit. More Compact & Efficient – Since it consists of only two parts, it requires fewer materials, making it a cost-effective solution for standard bike shipping. Best for Pre-Assembled or Partially Assembled Bikes – Ideal for retail-ready shipments, allowing bikes to be securely packed and ready for quick assembly by the end user. What is a Three-Piece Bike Shipping Box? A three-piece bike box includes a base, lid, and an additional sleeve that wraps around the bike, offering enhanced adjustability and protection. This design provides: Enhanced Protection & Customization – The sleeve allows for better compression resistance and added durability, reducing the risk of damage. Adjustable Height for Different Bike Sizes – The sleeve can expand or contract, accommodating various bike dimensions without needing separate box sizes. Increased Stability for Long-Distance Shipping – Extra layers of corrugated board help protect the bike from external impacts, stacking pressure, and handling wear. Ideal for High-End or Specialty Bikes – Often used for luxury, electric, or performance bikes, where additional reinforcement is necessary. Key Differences Between Two-Piece and Three-Piece Bike Boxes Feature Two-Piece Box Three-Piece Box Components Base + Lid Base + Lid + Sleeve Protection Level Standard – Good for general shipping High – Ideal for fragile or premium bikes Assembly Quick and simple Requires extra steps but offers better adjustability Material Usage Less material – more cost-effective More material – extra durability and protection Best For Standard bikes, eCommerce, retail shipments High-end, electric, or international bike shipments Which Bike Shipping Box is Right for You? The choice between a two-piece and three-piece bike box depends on your shipping conditions, bike type, and budget: Choose a Two-Piece Box if you need a cost-effective, easy-to-assemble solution for standard bike shipping. Opt for a Three-Piece Box if you require added protection, flexibility in sizing, and superior durability for long-haul or high-value shipments. Custom Solutions for Bike Packaging Both two-piece and three-piece bike boxes can be customized with reinforced inserts, foam padding, printed branding, and special coatings to enhance protection and brand visibility. If you’re unsure which option suits your needs, our team can help design a custom packaging solution tailored to your specific bike shipping requirements. Contact Brown Packaging today to find the perfect bike shipping box for your business! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Bike Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts