We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
In today’s fast-paced market, packaging needs to be more than just protective—it needs to be agile, customizable, and visually compelling. That’s where digital printing steps in. Whether you’re working with corrugated boxes, POP displays, folding cartons, pouches, or roll stock, digital printing offers unmatched flexibility to bring your packaging to life—fast. This blog breaks down why digital printing is becoming the preferred solution for brands that want speed, precision, and the freedom to scale or switch designs with ease. What Is Digital Printing? Digital printing is a method that transfers artwork directly onto the packaging surface using inkjet or laser-based technology—no printing plates required. Unlike flexographic or lithographic printing, which need costly tooling and setup, digital allows brands to go from concept to press quickly with full-color, high-resolution results. Why Digital Printing Matters in Custom Packaging For businesses handling multiple SKUs, frequent promotions, or small-batch runs, digital printing solves many traditional production challenges: Fast turnarounds No plate or setup fees Easy design updates and personalization Lower minimums Reduced waste Whether you’re testing a new SKU or running a seasonal promotion, digital keeps you nimble without sacrificing quality. Packaging Types That Benefit from Digital Printing Corrugated Boxes Digital printing allows brands to produce full-color graphics on corrugated boxes without the high volume requirements of flexo or litho. Great for e-commerce packaging, subscription boxes, and branded shippers that require quick runs or custom versions per region, SKU, or campaign. POP Displays For retail displays, digital printing enables fast production of high-impact visuals, especially for short-term promotions or limited launches. Designs can be versioned per product, retailer, or store location without creating delays or extra costs. Folding Cartons Brands in food, beauty, and wellness use folding cartons with digital printing to achieve photo-quality results on small or medium runs. It’s ideal for startups or established brands that need design flexibility and fast turnaround. Pouches Digital printing is widely used on flexible packaging for products like snacks, supplements, and pet treats. You can quickly create multiple pouch designs in a single run, making it perfect for multi-SKU product lines, samples, or limited editions. Roll Stock For brands that form-fill-seal pouches in-house, digitally printed roll stock delivers speed and precision without large MOQs. This reduces inventory pressure and simplifies changeovers between product runs. Other Products Digital printing is also ideal for belly bands, labels, sleeves, and custom inserts—anywhere variable data, fast updates, or small runs are required. When Digital Printing Makes the Most Sense Digital printing is best when you need: Fast speed to market Multiple design versions Frequent content updates (ingredients, regulations, offers) Personalized or regionalized packaging Low-to-mid volume production with high visual quality Minimal risk when testing new designs or SKUs For growing brands, digital printing enables test-and-learn agility. For larger brands, it offers flexibility for campaigns, events, or seasonal promotions without tying up your main production line. Final Thoughts If your brand thrives on innovation, variety, or speed, digital printing is the tool that keeps your packaging agile and aligned with market demands. From boxes and pouches to displays and roll stock, this technology opens the door to more creativity and less complexity. Need help choosing the right digital print solution for your packaging?We’ll help you determine where digital makes sense, what volume fits, and how to build a packaging system that moves as fast as your business does. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Folding cartons are one of the most versatile forms of retail packaging—and how you print on them can make the difference between a product that blends in and one that commands attention. Strategic printing isn’t just about aesthetics; it’s about communicating value, increasing shelf appeal, and making your packaging work harder without adding cost. Here’s how to use print effectively to elevate your folding cartons—whether you’re working with skincare, supplements, food, electronics, or lifestyle products. Use Print to Create Visual Hierarchy Your folding carton only has a few seconds to make an impression on the shelf. Strategic printing helps guide the customer’s eye to what matters most. Tips: Use bold, contrasting colors or finishes (spot UV, foil) to highlight your brand name or logo Place key selling points (benefits, claims, features) front and center using larger font sizes Use typography and spacing to separate messaging and improve readability ✅ Helps the customer immediately understand what your product is and why it matters ✅ Improves visual impact without changing the structure ✅ Reduces reliance on costly redesigns by making the most of layout Match Print Quality to Product Value Your packaging should reflect the value of the product inside. Low-quality print on a premium item creates confusion—or worse, distrust. Use printing to reinforce brand perception. Recommendations: For high-end products, use offset or digital printing with high-resolution artwork Consider soft-touch coating, foil stamping, or embossed logos to enhance tactile appeal For entry-level products, clean flexo printing with sharp colors and simple messaging works well ✅ Aligns packaging with price point ✅ Builds customer trust and perceived quality ✅ Supports brand consistency across SKUs Make the Most of Every Panel Most folding cartons have six printable panels—front, back, two sides, top, and bottom. Don’t waste the real estate. Strategies: Use side panels for storytelling: sustainability efforts, brand values, QR codes Use bottom or inner flaps for certifications or required disclosures Add interactive elements (e.g., scan-to-learn codes) to drive post-purchase engagement ✅ Adds value without extra packaging ✅ Keeps primary panels clean and uncluttered ✅ Improves consumer education and brand connection Use Print to Simplify SKU Management For brands managing multiple SKUs or flavor/variant lines, digital printing or smart layout choices can reduce production complexity. Tactics: Create a shared dieline with only small design changes per SKU (e.g., color blocks, product names) Use black plate changes to keep core branding consistent while personalizing each version Leverage short-run digital printing for seasonal or promotional packaging ✅ Reduces setup and plate costs ✅ Increases flexibility for new launches ✅ Speeds up time to market for new variants Print for Retail Compliance Many retailers—especially in food, supplement, and cosmetic categories—have strict requirements around what’s displayed and where. Best practices: Print barcodes and expiration dates in scannable, clearly defined areas Use appropriate font sizes and spacing for ingredients, warnings, or supplement facts Leave space for lot coding or labeling if filled after printing ✅ Helps avoid costly chargebacks or relabeling ✅ Ensures legal compliance and customer clarity ✅ Streamlines vendor approvals Create a Memorable Unboxing Moment Folding cartons aren’t just for shelves—they also deliver an unboxing experience. The inside of the carton is an underutilized branding space. Ideas: Print a thank-you message or tagline inside the top flap Include hidden branding, illustrations, or QR codes inside the box Use the interior to reinforce key product benefits or cross-sell other products ✅ Turns packaging into a brand moment ✅ Encourages sharing and customer loyalty ✅ Adds value without structural changes Keep Production Methods in Mind Not every finish or design choice works with every printing method. Knowing the strengths of each helps you make the most cost-effective decision: Digital printing is perfect for small batches, personalized runs, or multiple SKUs Offset printing is ideal for high-quality retail packaging in larger volumes Flexographic printing is budget-friendly for basic folding cartons or larger quantities with simpler designs ✅ Ensures print decisions align with volume, speed, and budget ✅ Reduces production delays and unexpected costs Final Thoughts Your folding carton is more than just a box—it’s your on-shelf sales rep, brand ambassador, and customer touchpoint all in one. Strategic use of print can transform ordinary packaging into a powerful marketing tool, helping you communicate, connect, and convert. Need help making your folding carton print work harder? We’ll help you choose the right design, layout, and print method to bring out the best in your packaging—without overcomplicating your process or budget. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Folding Carton Facebook Twitter LinkedIn Pinterest Relevant Posts
Printed packaging plays a crucial role in brand perception, shelf appeal, and the overall customer experience—but the work doesn’t stop once the ink hits the surface. Without the right finish, that print is vulnerable to scuffs, fading, moisture, and friction during production, handling, or shipping. Whether you’re working with corrugated boxes, folding cartons, or rigid boxes, finishes do more than elevate appearance—they’re your first line of defense in protecting print. Here’s how the right finish keeps your packaging looking sharp from press to doorstep. Why Finishes Matter Your packaging travels through a lot—automated fulfillment, stacking, freight, climate changes, and customer handling. Finishes act as a protective shield, sealing the printed surface and improving the durability, longevity, and professional appearance of the box. Without a finish, print can: Rub off or smudge Fade under UV exposure Scuff or tear during shipping Absorb moisture or oils from hands A finish helps maintain the integrity of the design and branding under real-world conditions. Common Finishes That Add Protection Aqueous Coating A water-based coating that dries quickly and provides light protection against scuffing, fingerprints, and dirt. ✅ Ideal for folding cartons and corrugated boxes✅ Cost-effective, eco-friendly, and adds a subtle shine or matte finish✅ Can be applied inline during printing for fast turnaround UV Coating A high-gloss or matte coating cured with ultraviolet light, offering stronger protection than aqueous. ✅ Great for high-touch surfaces✅ Resists abrasion and moisture✅ Frequently used on folding cartons and rigid boxes Soft-Touch Coating A smooth, velvet-like matte finish that enhances tactile feel while offering surface protection. ✅ Popular in rigid boxes and premium folding cartons✅ Pairs well with foil stamping and embossing✅ Resists fingerprints and minor scuffs Lamination (Gloss or Matte) A plastic film applied to the printed surface, offering the highest level of protection against tearing, moisture, and surface wear. ✅ Common in litho-labeled corrugated and rigid boxes✅ Adds structure and premium feel✅ Excellent for high-end retail packaging or long shelf-life applications Spot UV A selective UV coating applied only to certain parts of the design (like logos or images). ✅ Protects key branding elements✅ Adds contrast and visual depth✅ Best used in combination with other finishes How Finishes Vary by Box Type Corrugated Boxes Corrugated boxes are often exposed to rough handling and shipping abuse. For printed corrugated: Aqueous coating protects basic graphics in litho-label or digital runs Laminated litho labels offer the best protection and visual appeal Inside print (protected by the box itself) is an option for minimal damage risk Folding Cartons Folding cartons are more likely to be handled in retail and must look good under bright lights. Gloss or matte coatings resist scuffing on shelves Soft-touch adds luxury while improving grip Spot UV can highlight key details while protecting them Rigid Boxes Often used for luxury goods, rigid boxes require both durability and a premium finish. Lamination protects litho labels from edge cracking or peeling Soft-touch and foil can be layered for both tactile appeal and surface protection Embossing with a finish ensures your raised designs stay clean and sharp Final Thoughts A finish isn’t just a design choice—it’s a functional upgrade that preserves the quality, readability, and impact of your printed packaging. Whether you’re shipping across the country or selling on a shelf, the right finish protects your investment and keeps your brand looking its best. Need help selecting the right finish for your boxes?We’ll guide you through coatings, lamination, and protective treatments tailored to your packaging type and brand goals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When most buyers think of packaging design, they picture logos, colors, and graphics—but what’s often overlooked is structural design: the way your box is shaped, assembled, and built to protect your product. While it might seem like a creative or aesthetic step, structural packaging design is one of the smartest ways to reduce overall costs—without cutting corners. Here’s how working with a packaging expert on structure can help you improve efficiency, lower waste, and uncover savings you didn’t even know you were missing. Right-Sizing Reduces Material Waste One of the most common sources of excess cost is using packaging that’s too big for the product. Oversized boxes mean: Wasted material Higher shipping dimensional weight (DIM weight) More void fill or inner packaging required A structural designer will analyze your product’s exact dimensions and create a custom-fit structure that reduces material use and minimizes empty space. ✅ Lower cost per unit✅ Fewer packing materials needed✅ Eco-friendlier and More efficient Smarter Structures Can Ship and Stack Better Good packaging design doesn’t just fit the product—it also fits the pallet, the shipping box, and the retail shelf. A structural designer will optimize for: Pallet and shipping carton dimensions Nesting and stacking efficiency Improved cube utilization in transit This can result in fewer pallets shipped, better trailer utilization, and ultimately lower freight costs—especially on large or frequent shipments. ✅ Reduces freight and warehousing expenses✅ Maximizes every inch of space✅ Less breakage or shifting during transit Eliminating Unnecessary Inserts or Features You might be using inserts, partitions, or complex folds to keep your product safe when a simpler structural design could do the same job—better. Structural packaging design looks at how to: Build protection into the box Combine functions (e.g., branding + product separation) Remove excess without compromising product safety Sometimes switching from foam inserts to chipboard, or replacing a magnetic rigid box with a strong tuck-end carton, delivers the same customer experience with half the cost. ✅ Less packaging complexity✅ Fewer assembly steps✅ Reduced material and production costs Reducing Labor with Easier Assembly Every second spent assembling or filling your box adds to your cost. Structural designers can engineer packaging that: Pops into shape with minimal folding Arrives pre-glued or pre-assembled Speeds up fulfillment and packing lines The savings on labor—especially at scale—can be significant, particularly for brands doing their own fulfillment or paying by the hour for co-packing services. ✅ Faster assembly times✅ Lower labor costs✅ Fewer bottlenecks in production Improving Packaging Durability (Which Prevents Losses) A well-designed structure doesn’t just look good—it protects better. If you’ve had issues with: Boxes collapsing in transit Product shifting inside Customer complaints due to damage Then investing in a structurally sound design pays off fast. Preventing even a small percentage of returns or damaged shipments can result in thousands of dollars saved over time. ✅ Reduces product damage and returns✅ Protects your reputation✅ Cuts down on replacement and reshipping costs Structural Design Helps Avoid Retail Rejections If your packaging doesn’t meet retail requirements—whether it’s shelf dimensions, stacking strength, or display visibility—it can lead to chargebacks, delays, or rejections. Structural packaging design ensures compliance with: Club store or retail chain display specs Structural strength tests (crush, drop, vibration) Shelf or tray requirements for in-store merchandising ✅ Avoids costly reprints or redesigns✅ Streamlines vendor approval processes✅ Ensures retail-readiness the first time around Final Thoughts Structural packaging design isn’t just about aesthetics—it’s one of the most practical, cost-saving investments you can make in your packaging strategy. From reducing material and shipping costs to improving assembly and protection, the right design pays for itself. Not sure if your current packaging is working efficiently?Let us review your structure, explore design improvements, and help you uncover real savings—without sacrificing quality or presentation. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Rigid boxes are the premium standard in packaging—perfect for luxury products, high-end electronics, skincare, and gift sets. But creating a beautiful rigid box is only part of the process. To succeed in retail, your packaging must also meet strict retailer requirements, ensure supply chain efficiency, and deliver an exceptional unboxing experience for the customer. That’s where the right packaging supplier makes a real difference. From early design support to final delivery, a knowledgeable supplier helps streamline every stage of your rigid box project—so you can get to market faster, stay compliant, and reduce costly packaging missteps. Aligning Structural Design with Retail Requirements Every major retailer—Target, Sephora, Walmart, Ulta, Costco—has its own set of packaging specs. A qualified packaging supplier understands these standards and helps ensure your rigid box design meets them from day one. They’ll help you: Choose the right box dimensions and formats for shelf compatibility Design boxes that are stackable, protective, and easy to merchandise Comply with weight, display, and material restrictions Avoid common issues that cause costly rejections ✅ Saves time on approvals✅ Prevents repackaging or reworking✅ Positions you for smoother retailer onboarding Coordinating Print, Finishes & Branding for Consistency Retail-ready rigid boxes need to stand out visually while maintaining strict brand consistency across SKUs and product lines. A packaging supplier can oversee the full process—ensuring your logo placement, colors, and finishes are correct on every box, no matter the quantity. They’ll also advise you on: Matching existing packaging elements Choosing finishes that enhance shelf appeal (foil, embossing, soft-touch) Selecting print methods (offset, digital) that meet timeline and volume needs Incorporating interior printing or custom inserts for elevated presentation ✅ Elevates product value and brand perception✅ Supports promotional versions or line extensions✅ Helps meet retailer expectations for premium packaging Managing Production and Lead Times Efficiently One of the biggest challenges with rigid boxes is the longer production time compared to other packaging formats. Working with a supplier means you’ll have production timelines mapped out, risks flagged early, and inventory timed to meet retail delivery windows. Suppliers help with: Coordinating multiple components (base, lid, insert, printing) Managing long-lead finishes like embossing or foil Setting expectations for inventory drop dates Avoiding bottlenecks caused by fragmented communication ✅ Helps you hit critical launch dates✅ Reduces delays from scattered sourcing✅ Provides transparency and timeline accountability Offering Samples, Prototypes, and Pre-Press Checks Before full production, your supplier can create physical samples or digital proofs to ensure everything—from structure to graphics to fit—is perfect. This step is especially important when dealing with multiple SKUs or new retail accounts. What they provide: Full production mockups or white samples for review Guidance on packaging dielines and layout Print file proofing for color, resolution, and layout accuracy Pre-production testing for inserts, closures, and durability ✅ Reduces costly production mistakes✅ Ensures fit and finish meets expectations✅ Speeds up retailer approval and compliance Supporting Fulfillment, Assembly & Shipping Optimization Many retailers require fully assembled, filled, or shelf-ready packaging. Your supplier can often assist with kitting, packout, or coordination with your co-packer or fulfillment partner to make sure your rigid boxes are ready to go right out of the box. They can help: Pre-build boxes with inserts, tissue, and product placement Label, barcode, or shrink-wrap to meet retailer specs Pack efficiently for pallet optimization and damage prevention Prepare packaging to meet e-commerce AND retail requirements ✅ Reduces labor and fulfillment complexity✅ Delivers a true turnkey solution✅ Increases speed to shelf or customer Staying Compliant with Regulations and Sustainability Trends Retailers expect packaging to meet increasing standards for sustainability, labeling, and material sourcing. A knowledgeable supplier helps you stay ahead of compliance and align with retail trends. Support may include: Guidance on recyclable or eco-friendly materials Compliance with food-safe or cosmetic-safe materials Material reduction strategies for reduced carbon footprint Providing certifications or documentation for retail requirements ✅ Positions your brand as forward-thinking✅ Prevents compliance delays or rejections✅ Helps meet retailer sustainability scorecards Final Thoughts Rigid boxes can elevate your product—but only when they’re backed by the right strategy, materials, and execution. A reliable packaging supplier helps you do more than just create a beautiful box—they streamline the entire process for retail readiness, brand consistency, and supply chain success. Need help getting your rigid boxes ready for retail?We’ll guide you through every step—from design and printing to compliance and delivery—to help you launch with confidence. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Rigid Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts