We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
When you see packaging, you don’t see the process it went through, you just see the result. It is important to understand how each package is created, especially if you are looking for packaging for your business. The two most common manufacturing processes include flexo folder gluer and die cutting. Flexo folder gluer is best used for certain style boxes, mainly used for shipping. While die cut is best used for custom boxes, such as mailers and inserts. One of the main differences between these methods is the requirement for tooling. Flexo folder gluer can operate without a tool, whereas die cut products will require specific tooling depending on the style of the box. To make the best choice for your business needs, you must understand the differences between the machines. Machine Run: What is flexo folder gluer? The flexo folder gluer is a machine that produces boxes with a wide range of configurations available to suit any production level. It can produce boxes without requiring a tool. This system prints, scores and slots the boxes before folding and gluing them together. Although this machine is full-service, it can only make certain styles of boxes. Styles that can be made with this machine: RSC- Regular slotted container HSC- Half slotted container FOL- Full overlap POL- Partial overlap The main elements of flexo folder gluer: Feeder: stacks and squares the boards before moving into the machine at the required speed Flexographic print units: one for each color Creasing and slotting units: cut and score the boards, to create flaps and panels Folder gluer: apply adhesive to the glue tab and fold Counter ejector: stacks the boxes in the required quantities according to the thickness of the material. Die Cut: What is die cutting? Die cutting is a process that transforms material by cutting, forming, and shearing it into custom shapes and designs. This machine requires tools and uses rollers and cutting plates to put pressure on a die to push through and create a precise die cut. If you are ordering specific style boxes, then you will need to use a die cut machine. There is two important kinds of die cutting; flatbed and rotary. Flatbed die cutting- Flatbed die cutting cuts the desired shape out of material using a hydraulic flatbed press. This works well for low volume projects of consistent cut or larger sized products. Advantages: Lower tooling cost Max tonnage pressures Process thicker materials in larger and wider sizes Disadvantages: Slower Price per piece is more expensive Rotary die cutting- Rotary die cutting uses a cylindrical die to cut shapes out of material. These cylinders are fully covered in blades to cut out the desired shape as it moves around in a circular motion. This machine cuts a wide range of designs with the highest degree of precision and accuracy. Advantages: Consistent cutting speeds and precision Faster production High volume productions Disadvantages: Tooling is more expensive Stricter size constraints Summary Machine Run vs Die Cut: Selecting between machine run and die cut just comes down to what kind of packaging your business needs. The main determining factor between choosing machine run or die cut depends on the style and if a tool is required to cut the boxes. If it is a specific style or shaped box and a tool is needed to cut the boxes, then die cut would be the best option. If no tools are required, then machine run would be the best option. Machine run only makes certain style of boxes which are mainly used for shipping purposes, if any other style is needed then you must use a die cut machine. Each process has its advantages and disadvantages, it is just important to decide which will work best for your business packaging needs. If unsure of which process is needed for your business, contact Brown Packaging today to speak with one of our packaging specialists. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
In the past several years the world has faced economic challenges with the Covid-19 Pandemic, supply chain shortages, Russia-Ukraine conflict and other events which have impacted the global markets, potentially causing a new a recession to occur in the United States. Today, many brands and consumers are starting to cut back to adjust to slower economic growth, rising costs and inflation. Often, many businesses find themselves re-evaluating their packaging expenses as consumers are spending less, brands are charging less, and new potential projects are put on hold. Many buyers find themselves juggling between quality and cost for their custom packaging. Often, many brands will begin sacrificing quality to compensate for the increased cost, which can be damaging to a brand’s consistency, message, and product quality. Ultimately, packages still need to provide adequate protection for a product and in most cases, they need to make a product appear attractive on the sales floor and retain brand consistency. As a result, brands need to adapt their custom packaging to work best with a recession. 7 Ways to Adapt Your Custom Packaging in A Recession Consider Selling Economy Sized Products Re-evaluate Your Consumers Packaging Preferences Consider Alternative Packaging Products, Materials and Printing Methods Optimize the Size and Shape of Your Packaging Buy In Bulk Get Multiple Quotes Partner With the Right Packaging Supplier Consider Selling Economy Sized Products In a recession, buyers are much more rational with their purchases and are more likely to buy based on what they need. As a result, you should consider selling economy-sized products or more economical versions of your product. More economical products will help you retain loyal brand customers looking to save on cost or buying from a more rational perspective. Ultimately, by implementing an economy sized product it enables you to continue preserve branding on your packaging with consistency, while providing adequate protection to your product. Re-evaluate Your Consumers’ Packaging Preferences Conditions such as the economy affect your buyers’ buying preferences. Research and evaluate your consumers’ expectations and what they find valuable when it comes to your custom packaging. This can be done with surveys and study groups to analyze consumer behavior and feedback when interacting with your brand and product. Make sure that your audience is a random representative of your target audience to record the most accurate data. You may find that some packaging features, product information or design are just unessential or unneeded. They may even provide you with insight into what they are willing to pay more for. This can help you allocate your resources in the right place for your custom packaging. After evaluating your consumer’s preferences, adjust your packaging. Consider Alternative Packaging Products, Materials and Printing Methods It does not hurt to explore alternative packaging products, materials, and printing methods for your custom packaging, especially if you have received positive consumer feedback to do so. There are many different types of packaging products, material, and print options available that will vary based on your product and budget. Due to the complexity and versatility of custom packaging, we recommend you speak to a packaging expert for assistance in finding the right alternative packaging options for you. If you do not have a packaging expert, then partner with Brown Packaging today to explore options. Flexographic Print (Cheaper For Large Quantity Orders) Digital Print (Cheaper For low Quantity Orders) *Read “Digital vs. Flexo Print: Which Should You Choose?” for more information.* Optimize the Size and Shape of Your Packaging Often, many businesses do consider material costs when selecting the size and shape of their packaging. Typically, this is because they order packaging from an online company that does not provide you with the expertise and service of structural design. Structural design refers to how a packaging product or object is shaped and sized. If it is a box or display, then the design will include all the cuts and folds with measurements. Structural design can help you optimize the shape and size of your custom packaging, which will lead to lower material usage and costs. Overtime with a large enough volume, this can make a huge difference. Buy In Bulk We understand that not everyone can buy packaging in such large quantities as it affects cash flow and inventory levels. However, if you can do so, then we recommend it as the cost per unit decreases as quantity increases. Speak to your current or prospective supplier to explore cost and quantity incentives. Get Multiple Quotes Comparing prices from custom packaging companies helps protect you in getting a fair and competitive price. Be sure to request prototypes and samples from each supplier as quality and price will vary from vendor to vendor. Always factor in quality and other factors such as lead time and order minimums capabilities when reviewing a quote. Partner With the Right Packaging Supplier Often, selecting the right packaging supplier goes hand in hand with obtaining multiple quotes. Not every vendor is going to be the best fit for your packaging project. Essentially, you want to get a supplier that has the resources, capabilities, and drive to fulfill your project to your expectations. Typically, custom packaging projects are diverse, complex and require a lot of different resources and capabilities to fulfill. As a result, we recommend you partner with a packaging distributor or hybrid supplier that can accommodate all your packaging needs in one place. These packaging suppliers have an advantage over manufacturers by networking with hundreds of different vendors to get you the best value for your project. Partner With Brown Packaging At Brown Packaging, we assign a design package expert to each project to help our customers come up with solutions tailored to their needs. With over 30+ years of experience working with different industries and projects during a recession, we have developed solutions that can accommodate you. Contact us today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to
When it comes to printing on packaging, color is one of the most important components in attracting a consumer. Most people aren’t aware that there is a variety of different color process options to choose from including; CMYK, PMS, and GCMI. Understanding the difference between them all, will help you make the best decision for your business needs. It is important to take into consideration accuracy, pricing, lead time, and cost. What is 4 color process: CMYK Four color printing utilizes Cyan, Magenta, Yellow, and Black (CMYK), to create the visual effect of a full-color image. The process is applied through adding tiny dots, overlapping in different concentrations to create a match as exact as possible to the desired colors. CMYK can be applied digitally or with other printing methods, and is best for full-color images. It is not 100% accurate when it comes to color matching, which means your image could look different run to run. If you need 10 colors for your print, this process will create the image as close as possible using only 4 colors. On traditional printing when a specific color cannot be produced by the 4 color process, you can choose to incorporate a specific PMS color into the CMYK colors. Although this adds on to the overall cost, it will give the ability to create more color variations. If you aren’t sure about your artwork and think there might be some changes, always stick to CMYK digital printing because there is no initial investment and it is easier to change. Ultimately this method is cheaper when deciding which color printing process to choose. Advantages of CMYK: Cheapest Fastest No startup cost Easy to change/edit image Prints images with wide range of color Disadvantages of CMYK: Not 100% accurate Not consistent run to run Shade variation What Are Specific Colors: Pantone Matching System Pantone Matching Systems also known as (PMS) is created using a specific numbering system and is applied using a spot color method. This system is printed using flexographic printing, which has a numbering system that allows for exact color matching and consistency. There is currently over a thousand colors, each given a number and a name, which creates a universally recognized matching system. Although this system is overall more expensive, it is necessary when needing an exact color match. PMS color process is best for those who need their image, logo or design to be an exact color or have perfect attention to detail. Glass Containers Manufacturers Institute Glass Containers Manufacturers Institute also known as (GCMI) is a water-based ink used in flexographic printing. It is similar to PMS, in which they both ensure the perfect match to your prints. This coloring system has less than a hundred colors and is targeted to corrugated and paper board. PMS GCMI Advantages of Specific Colors: Exact coloring Consistent results run to run Has a universally recognized matching system Disadvantages of Specific Colors: More expensive Limited applications GCMI can only be used on corrugated and paper board Summary 4 Color Process VS Specified Colors: Overall each color process has their own benefits. CMYK is best used for images and for an affordable and almost accurate color print. Both PMS and GCMI are best for exact color match printing, but are more expensive and have limited application. GCMI is accurate when it comes to color match but is only used for printing on corrugated boxes. It is best to weigh out your options to determine which color printing method would be best for your business needs. It is important to take into consideration cost, lead time, consistency, and accuracy. If you need help determining which color method to choose, please contact Brown Packaging today so one of our packaging experts can assist you. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In the packaging industry, achieving the perfect balance between ensuring product safety and optimizing space is a complex yet vital goal. This blog post explores various strategies and considerations for businesses aiming to navigate this balance effectively. Understanding the Challenge The intricacies of packaging require a careful balance. While it’s crucial to protect the product, it’s equally important to design packaging that is space-efficient for storage and transportation. This balance impacts not only cost-effectiveness but also environmental sustainability. Prioritize Product Safety The first and foremost consideration in packaging should always be the safety of the product. Understanding the product’s vulnerability, selecting quality materials, and conducting thorough testing are essential steps to ensure that the packaging adequately protects its contents. Design for Space Efficiency Effective packaging design maximizes space utilization without compromising safety. Compact and customized designs, along with modularity, can significantly enhance space efficiency in both storage and transportation. Implement Smart Packing Techniques Smart packing involves using strategic layering, padding, and multi-functional components to protect the product. These techniques aim to provide maximum safety with minimal material usage. Explore Advanced Materials and Technologies Innovative materials and technologies can offer improved protection with less bulk. The integration of smart sensors and advanced protective materials can revolutionize how products are packaged and monitored. Optimize for Storage and Transportation Optimizing packaging for storage and transportation involves designing for stackability and considering pallet optimization. This ensures that the packaging fits efficiently in warehouses and during transit, reducing transportation costs and space requirements. Conduct a Cost-Benefit Analysis Regularly assessing the costs associated with packaging materials and potential product damage is crucial. This analysis should weigh the costs of robust packaging against savings from reduced damage rates and improved space utilization. Sustainability Considerations Sustainable packaging is not just an environmental responsibility; it also contributes to the safety-space balance. Eco-friendly materials and strategies that minimize waste and promote recycling can play a significant role in this balance. Continuous Improvement and Adaptation Establishing a feedback loop for continuous data gathering and staying informed about industry trends are essential for adapting and improving packaging strategies. This approach ensures that packaging remains effective and efficient over time. Conclusion Balancing safety with space optimization in packaging is a dynamic and ongoing process. By focusing on these key areas and maintaining a flexible approach to packaging design and materials, businesses can achieve a packaging strategy that effectively protects their products while optimizing space and resources. If you are interested in packaging solutions, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated ESD Design Foam Packaging Printing Protection Retail Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
For industries seeking efficient solutions for material storage and transportation, corrugated gaylord boxes have emerged as a viable alternative to plastic totes and super sacks. These lightweight and cost-effective containers are not only environmentally friendly but also surprisingly versatile. Despite misconceptions about their single-use nature, gaylord boxes boast impressive durability and reusability, making them a favorite among businesses. In this guide, we’ll explore the diverse landscape of gaylord box sizes, shedding light on the various options available to manufacturers, retailers, and distributors alike. Versatility of Corrugated Gaylord Boxes Before we delve into the specifics of sizing, let’s revisit what makes Corrugated gaylord boxes a staple in the logistics world. Designed to accommodate bulk materials, these containers typically feature cubic or rectangular, ensuring easy access and secure storage. Corrugated Gaylord Box Sizes: An Overview Corrugated gaylord boxes span a range of sizes to suit diverse needs across industries. Sizing is typically expressed in inches, measuring length, width, and height. Below, we’ll detail some of the most common gaylord box sizes, along with their dimensions: Standard Corrugated Gaylord Size: 48 x 40 x 36″ The quintessential gaylord box, measuring 48 inches in length, 40 inches in width, and 36 inches in height. Often rectangular or octangular in shape with three to five walls, these boxes are the most prevalent, with up to 500-550 boxes fitting on a single trailer when properly palletized. The four and five wall variants of this size boast weight capacities ranging from 4,000 to 5,000 lbs. A standout feature is their compatibility with standard pallet dimensions, allowing for double stacking within trailers. This makes them ideal for metal, plastic, and electronic waste recycling. Moreover, these boxes can be bound to pallets, enabling multiple reuses and contributing to their resale value. Pallet Container: 40 x 40 x 40″ Similar in weight and carrying capacity to the standard 48 x 40 x 36″ corrugated gaylord box, this size measures 40 inches in each dimension. They offer versatility for internal logistics and transportation. The remarkable advantage is their ability to fit and stack on both 40 x 40 and 48 x 40 pallets. This flexibility, coupled with the capacity to hold 3,000 lbs in the four and five wall variants, positions them as a preferred choice for many users. Pallet Boxes: 40 x 30 x 30″ Measuring 40 inches in length, 30 inches in width, and 30 inches in height, these boxes vary in walls (2-5) and shapes (rectangular or octagonal). While their weight capacity depends on these factors, they are designed for lighter loads compared to the standard 48 x 40 x 36″ corrugated gaylord box. The typical 40 x 30 x 30″ box features 4 walls and holds around 1,200-1,500 lbs. Their advantage lies in their compatibility with standard 40 x 48 pallets, ensuring even stacking and easy transportation. Small Corrugated Gaylords: 36 x 36 x 36″ Catering to more compact needs, these boxes measure 36 inches in each dimension and typically feature three or four walls. Their smaller stature and lower wall count result in reduced weight and carrying capacities compared to the standard 48 x 40 x 36″ corrugated gaylord box. Weight capacities usually range from 1,000 to 1,200 lbs. While they may hold less weight, these boxes offer two distinct advantages: a higher quantity can fit onto a trailer, and they often come with a lower price per unit. Choosing the Perfect Fit: Factors to Consider Selecting the right corrugated gaylord box size involves a careful evaluation of several factors: Materials Volume: Assess the quantity of materials you intend to store or transport. Storage Space: Consider the available storage area or warehouse dimensions. Weight Capacity: Ensure the chosen size can safely accommodate the weight of your materials. Transportation: Account for any transportation constraints, such as truck dimensions or shipping regulations. Applications: Tailoring Sizes to Industries Different industries benefit from various corrugated gaylord box sizes: Agriculture and Manufacturing: Optimal sizes vary for packing produce or components. Uses mid to large sizes. Retail and Distribution: Choose sizes that streamline packaging and distribution processes. Uses small to mid sizes. Recycling Centers: corrugated gaylord boxes facilitate sorting recyclables of varying volumes. Use mid to large sizes. If you are interested in custom or stock corrugated gaylord boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated ESD Design Foam Packaging Printing Protection Retail Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Gaylord Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts