We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
Corrugated Boxes are exposed to many different circumstances during packing, shipping and storage. Ensuring that your corrugated packaging is protecting your product fully is important. The two-test used to evaluate the strength of your packaging are Mullen Burst Test and Edge Crush Test. They both serve a similar purpose of testing the strength of the box, and they test it in different ways. It is important to understand the difference between the two tests, in order to ensure you pick the right strength quality test for your packaging needs. Mullen Burst: The Mullen Burst Test was the first standard box strength test to be used. It uses a pressurized diaphragm to measure how much pressure the side of a corrugated box can endure before it will burst. It is measured in pounds per square inch. This test is best for measuring the forces a box may be subject to during rough handling, as well as the total weight amount the box can hold. It doesn’t measure the amount of weight that can be stacked on top of a box that is when the Edge Crush Test becomes more effective. Edge Crush The Edge Crush Test (ECT) measures the vertical compression along the edge of a package and focuses on the compression and stacking strength of a corrugated box. It is measured by the force in pounds per lineal inch of load bearing edge that a box can take before failure. This test is often used when one is concerned about the max weight a box can handle during pallet shipments and warehouse stacking. More so this test measures how much weight a corrugated box can handle before it would crush. Which test should you use? Edge Crush test is best used when the items you are packaging will not move during shipment, won’t exert lateral force to the sides of the boxes, and won’t go through a variety of different shipment handlers. If you are stacking or palletizing your boxes, ECT can provide a better measure of how the box will hold up during that stacking process. In order to best protect your product from being crushed during shipment, use Edge Crush Test. Mullen Burst test is best if the items in the box will move during shipment, there will be pressure to the sides of the boxes, and the box will go through many different handlers during shipping. If you’re concerned about a package being punctured during shipment use Mullen Burst Test. BMC The Box Manufacturer Certification Stamp (BMC) is added to all corrugated boxes in order to show the boxes strength. Every BMC contains either the Mullen Burst Test Rating or the Edge Crush Test Rating information. This stamp shows that the box is compliant with the regulations set by the National Motor Freight Traffic Association (NMFTA). Although this is not legally required most carriers require it. What is located on a BMC? Box manufacturers name and location Mullen Burst Test Rating or Edge Crush Test Rating Max sum of outside dimensions Max allowed gross weight Board construction Both Mullen Burst Test and Edge Crush Test are useful in their own ways. Although they both serve a similar purpose of testing the strength of the box, these test are not equivalent as they measure completely different things. It is important to understand the difference between the two tests, in order to ensure you pick the right strength quality test for your packaging needs. If you need assistance understanding the difference between these two test and need help determining which one is best for your business packaging needs, then contact Brown Packaging and one of our packaging experts can assist you. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Facebook Twitter LinkedIn Pinterest Relevant Posts
Sustainability is growing momentum in 2023 for the packaging industry, as many businesses worldwide are looking to further limit their carbon footprint and maximize recyclability. As a result, many of these businesses are looking to adopt new methods and packaging material to address their packaging’s sustainability. Why is Sustainable Packaging Important in 2023? Sustainable packaging is more important than ever due to society’s growing interest in preserving the environment. As a result, there are increasing number of regulations being imposed on businesses to further their efforts on sustainability, packaging being one of the top concerns. Examples In California, Governor Gavin Newsom has passed a law that will being out single use plastics. In addition, California will require all packaging to be recyclable or compostable by the year 2032, cutting plastic packaging by 25 percent and requiring 65 percent of all single use plastics to be recycled. In 2022, New York had placed a ban on the use expanded polystyrene foam containers and packaging peanuts. Several states have banned the use of single use plastic bags and have also restricted or banned PFAs in food packaging. What To Expect from New Packaging Regulations Many businesses are being pushed to change the way they package their products. Usually, this is by optimizing the amount of material used to package their product. Other companies are being pushed to adopt more sustainable packaging material. Often, many businesses are finding themselves making the choice between sustainability and quality packaging. This is creating increasing pressure on packaging providers to develop innovative solutions to adopt cleaner and sustainable packaging methods and materials in producing products. Here are 9 ways businesses and suppliers are adjusting to sustainability in the packaging world. Lightweight Packaging Reusable Packaging Refillable Parent Packaging Sustainable Ink Bioplastics Carbon Labeling Plastic To Paper Packaging Downsizing Wash Off Labels Lightweight Packaging Today, companies are looking to become more efficient with their packaging by reducing materials required, manufacturing costs and becoming more sustainable. Luckily, with lightweight packaging, this has been a growing option by brands looking to create a lightweight product than previous versions. For example, pouches are typically made with 3 films, an outer layer which is printed on, middle layer acts as a barrier and inner layer is a sealant. Today, packaging suppliers are now looking to limit the number of films to 2 and possibly even 1 with innovative methods, material alternatives and advanced technology. Lightweight packaging reduces its environmental impacts by limiting potential waste in landfills in addition lowering transportation loads. Reusable Packaging Many brands are looking to ditch single use to multi-use packaging to cut down on material costs and environmental impact. Reusable packaging encourages end users from disposing of a package after use, as it can be returned or salvaged for additional use. Multi-use packages limit the burden on the environment by limiting waste, material production and pollution. For example, shipping bags are now manufactured to be used more than once. Refillable Parent Packaging Refillable packaging containers are a growing trend that helps support zero waste initiatives. This is done by having merchants provide product in bulk, while customers bring their empty refillable containers and have them filled with products. For example, cleaning supplies and personal products have become more available this way. Suppliers are selling raw materials by placing them into customers refillable containers. Refillable parent packaging is sustainable by limiting transportation and the manufacturing of excess material. Sustainable Ink Many companies have made efforts in creating their packaging with sustainable material. However, it does not always turn out that way, when you apply graphics and print to a package. Typically, graphics are made with petroleum-based inks, which contain a variety of volatile organic compounds (VOCs) that are hazardous to the environment. Today many companies are beginning to focus on more sustainable ink options by utilizing soya and vegetable-based inks, which are known to be biodegradable, easier to process during recycling and less likely to release harmful substances into the environment once disposed of. Companies do not have to fear on sacrificing on the quality of ink as these sustainable inks still can provide you with a high-quality print. Bioplastics Bioplastics are becoming a growing alternative for plastic packaging applications as technology advances and research for sustainable packaging. They are made from renewable resources such as sugar cane or cone, which are biobased. When disposed of, bioplastics break down naturally since they are biodegradable. As a result, these biodegradable plastics help reduce the amount of waste sent to landfills. Carbon Labeling Another popular trend is adding carbon labeling to packaging, which helps consumers identify carbon dioxide emissions created as a byproduct of manufacturing, transporting, or disposing of a product. Ultimately, it identifies the environmental consequences of the product, which can help consumers become more aware of their purchases for more sustainable products. Plastic To Paper Many businesses in the food, beverage, personal care, ecommerce and many other industries are ditching their flexible plastic packaging for paper packaging. Flexible paper packaging is a new innovative solution due to technological advances that enables manufactures to develop a more environmentally friendly alternative to plastic. It is a more cost effective and lightweight, as it requires less materials to produce. Flexible packaging paper can be made to provide products with desired strength, stiffness and sealing properties. Which makes it useful in preventing products from being spoiled or contaminated such as food, beverages and pharmaceuticals. Not only is flexible paper packaging more sustainable than plastic, it has been a great alternative to other packaging products such as rigid boxes, corrugated boxes and folding cartons. Downsizing Companies that sell perishable products with a short shelf life such as food, beverage, personal care products have been downsizing their product. Downsizing enables companies to provide smaller versions of original products. This enables them to cut down on material costs and product waste. Wash Off Labels Packaging materials can always be labeled as 100% recyclable and sustainable, however that does not always translate to the labels you attach
Point of Purchase (POP) displays are an effective way to promote products and increase sales in retail environments. The trends for POP displays in 2023 are likely to focus on the following areas: Sustainability Technology Integration Personalization In-Store Experience Data-Driven Multi-Functionality Experimentation Sustainability As more consumers are becoming environmentally conscious, retailers are looking for ways to reduce the environmental impact of their POP displays. This includes using eco-friendly materials such as recycled corrugated or biodegradable plastics, bamboo, or other sustainable materials. For example, a retailer can use biodegradable or compostable materials in their POP displays to reduce plastic waste. Additionally, retailers are designing displays that can be easily recycled or repurposed at the end of their life, reducing the amount of waste generated by the retail industry. Technology Integration POP displays are increasingly incorporating technology such as digital screens, QR codes, and augmented reality to create interactive and engaging experiences for consumers. This allows retailers to provide customers with additional information and product demonstrations, while also collecting data on customer interactions. For example, retailers can use digital screens to display product videos, or allow customers to scan QR codes to receive discounts or additional information. Another example is retailers using virtual reality headsets to give customers a virtual product demonstration, or using RFID tags for interactive experiences. Personalization With the rise of digital marketing, retailers have access to more consumer data than ever before. This enables them to personalize their POP displays to target specific demographics and increase their effectiveness. For example, retailers can use data to create displays that are tailored to the specific interests and needs of different customer segments. This can include personalized offers, product recommendations, and other incentives. In-Store Experience As e-commerce continues to grow, retailers are looking for ways to create a unique and engaging in-store experience to lure customers away from online shopping. POP displays can be used to create immersive environments and encourage customers to stay in the store longer. This can include displays that use lighting, sound, and other sensory elements to create a more engaging experience. An example of this is creating a themed environment in the store, with POP displays that complement the theme. Data-Driven Retailers are using data to drive their POP display strategy. This includes using data to track consumer behavior, analyze sales data, and optimize their POP display strategy accordingly. For example, retailers can use data to determine which products are selling well and which displays are most effective, and then adjust their strategy accordingly. Another example is using data-driven insights to create a dynamic POP display that changes based on the time of day, weather or foot traffic. Multi-Functionality Retailers are looking for ways to maximize the use of their POP displays, so they are looking for multi-functional displays that can be used for multiple products and purposes. This can include displays that are modular and can be reconfigured to accommodate different products, or displays that can be easily repurposed for different promotions. An example of this is using a POP display that can be easily modified to display different products, like a modular shelving system. Experimentation With the rise of e-commerce, retailers are experimenting with new POP display styles and designs, such as holographic displays, to create a more memorable and unique in-store experience. This allows retailers to stand out from their competitors and create a more engaging and memorable customer experience. An example of this is using holographic displays to showcase products in a more interactive and engaging way. If you are interested in POP displays, then contact Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Displays Facebook Twitter LinkedIn Pinterest Relevant Posts
In the dynamic world of packaging, embossing stands out as a distinguished technique that adds depth and texture to product packaging, elevating the consumer experience. This blog post aims to shed light on the process of embossing, its applications in packaging, and the benefits it offers. Understanding Embossing in Packaging Embossing is a process used to create raised designs or textures on various materials, such as paper, cardboard, and even metal. This technique involves pressing a design into the material from underneath, resulting in a raised, three-dimensional effect on the surface. The Embossing Process The embossing process can be outlined in the following steps: Design Preparation: The first step involves creating a design that will be embossed onto the packaging. This design is typically made using specialized software and is crucial for the final outcome. Creating the Die: Based on the design, a metal die (or stamp) is created. The die is essentially a reverse of the final embossed design. Setting Up the Embossing Press: The packaging material and the die are set up in an embossing press. This machine precisely aligns the die with the material. Applying Pressure: The press applies high pressure to the die, pushing it into the material. The areas where the die meets the material are raised, creating the embossed effect. Quality Check: Post-embossing, each piece is checked for quality to ensure the design is accurately and uniformly embossed across all units. Materials Suitable for Embossing Embossing can be applied to a variety of materials, including: Paper and Cardboard: Common in business cards, book covers, and packaging boxes. Leather: Adds a luxurious feel to high-end product packaging. Metal Sheets: Used for creating unique, textured surfaces on metal packaging. Types of Embossing There are different embossing techniques, each offering a unique look: Single-Level Embossing: A simple and common technique where the design is raised to a single flat level. Multi-Level Embossing: Involves varying levels of depth, adding more detail and texture to the design. Sculptured Embossing: The most detailed, creating a three-dimensional image that looks sculpted. Applications in Packaging Embossing is widely used in various types of packaging: Branding and Logo Embossing: Used to make logos stand out on product packaging. Decorative Embossing: Adds decorative patterns to packaging for a more elegant look. Textural Embossing: Creates a tactile experience for the consumer, enhancing the perception of quality. Benefits of Embossing in Packaging Embossing offers several advantages: Enhanced Aesthetic Appeal: Adds a touch of sophistication and luxury to the packaging. Tactile Experience: The raised design provides a unique tactile experience, making the packaging more engaging. Brand Differentiation: Helps in making products stand out on the shelves and can strengthen brand recognition. Considerations When Using Embossing When opting for embossing, there are a few considerations: Cost Implications: Embossing can add to the cost of packaging due to the specialized process and equipment required. Design Limitations: Some designs may not translate well into embossing, especially highly intricate patterns. Material Constraints: Not all materials are suitable for embossing, and the choice of material can impact the final result. If you are interested in embossed packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Design Display Flexible Packaging Folding Carton Packaging Plastic Packaging Pouch Printing Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When you think about dental care, your mind might immediately go to toothbrushes, floss, and toothpaste. But behind the scenes, a critical aspect of the dental industry ensures these products reach consumers in pristine condition: dental packaging. In this comprehensive guide, we’ll unveil the world of dental packaging, its significance, and the considerations that go into creating packaging solutions that uphold oral health. Unveiling Dental Packaging Dental packaging refers to the specialized packaging materials and designs used to protect and preserve dental products, equipment, and supplies throughout their journey from manufacturer to consumer. This category encompasses a wide range of items, including toothbrushes, toothpaste, dental instruments, orthodontic appliances, dental implants, and more. Dental packaging serves not only as a barrier against external factors but also as a means to maintain product integrity, hygiene, and regulatory compliance. Significance of Dental Packaging The importance of dental packaging extends beyond the physical protection of dental products. Here’s a closer look at why dental packaging is a critical component of the oral care industry: Product Integrity Dental products are highly sensitive to contamination, moisture, and other environmental factors. Proper packaging prevents these elements from compromising the quality and effectiveness of the products. Infection Control Sterility and hygiene are paramount in the dental field. Packaging materials and designs are carefully chosen to prevent contamination, ensuring that dental instruments and supplies remain free from harmful microbes. Regulatory Compliance The dental industry is subject to strict regulations and standards to ensure patient safety. Dental packaging must adhere to these regulations, providing clear labeling, information, and tamper-evident features. Patient Confidence Well-designed and secure packaging instills confidence in patients, as they trust that the products they receive are safe, untampered with, and of high quality. Brand Identity Dental packaging offers a canvas for branding and design. Packaging that reflects a dental brand’s values, aesthetics, and professionalism can leave a lasting impression on consumers. Convenience and Accessibility User-friendly packaging designs ensure that dental products are easy to access, use, and store, enhancing the overall consumer experience. Considerations in Dental Packaging Creating effective dental packaging requires careful consideration of various factors: Materials Dental packaging materials must be compatible with the products they encase. They may include materials such as plastics, paperboard, metals, and films. Biocompatibility is crucial, especially for products that come into direct contact with oral tissues. Barrier Properties Depending on the product, packaging may need to provide barriers against moisture, air, light, and other contaminants. This is especially vital for dental instruments and orthodontic appliances. Sterilization Compatibility For dental instruments and implants, packaging must be compatible with sterilization methods such as autoclaving or ethylene oxide treatment. Packaging should maintain sterility until the moment of use. Labeling and Information Clear and accurate labeling is essential for dental products. Instructions for use, expiration dates, and batch numbers ensure regulatory compliance and patient safety. Ease of Use Packaging should facilitate easy removal and use of products, especially for items like floss, toothbrushes, and mouthwash. Tamper-Evident Features To ensure product authenticity and safety, dental packaging often includes tamper-evident seals or closures that indicate if the package has been opened. Types of Dental Packaging and Applications Dental packaging encompasses various types, each tailored to specific products and applications: Blister Packs Commonly used for toothbrushes, floss, and small dental instruments, blister packs offer individual compartments that protect products and allow easy access. Bottles and Tubes Toothpaste, mouthwash, and gels are often packaged in bottles and tubes, providing controlled dispensing and protection against contamination. Pouches and Sachets Travel-sized dental products and single-use items like dental floss picks are often packaged in pouches and sachets for convenience. Cartons and Boxes Multi-product kits, orthodontic appliances, and dental instrument sets are packaged in cartons and boxes, ensuring organized presentation and protection. Blister Pack Rigid Box (Slide/Match) Single-Use Packaging Disposable items like disposable dental mirrors and saliva ejectors require single-use packaging to maintain hygiene standards. Sterile Packaging Dental implants, surgical instruments, and other sterile items are packaged in sterile pouches or trays to preserve sterility until use. Child-Friendly Packaging Dental products for children often feature playful designs and packaging to engage young patients and promote positive oral hygiene habits. If you are interested in dental packaging solutions, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Dental Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts