Flow Wrap, Vertical Form Fill Seal and Stick Packs

Custom Roll Stock

Our custom roll stock is tailored to your packaging requirements, offering materials, sizes, and printing options for a secure and appealing packaging solution. Whether it’s labels, flexible packaging, or any other application, our roll stock ensures quality and brand visibility to make your products shine.

Flow Wrap, Vertical Form Fill Seal and Stick Packs

Custom Roll Stock

Products & Applications

Film Laminations

Fully Customizable

Product Services

What is Roll Stock?

Roll stock refers to continuous rolls of flexible packaging material, such as films, foils, or laminates, wound onto a spool or core. Its primary function is to serve as a versatile and efficient means of packaging various products. Roll stock offers several key features, including flexibility, customization options, and cost-effectiveness.

This packaging solution finds applications across a wide range of industries, such as food and consumer goods. Its benefits include the ability to create custom packaging sizes, efficient production line compatibility, reduced material waste, and cost savings. Roll stock plays a pivotal role in modern packaging, providing an adaptable and sustainable solution for businesses looking to package their products efficiently and attractively.

Popular Roll Stock Products

Here are some of the most popular roll stock packaging applications we can help you with, but are not limited to:

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custom countertop displays and roll stock

What Is Flow Wrap Packaging?

Flow wrap packaging, also known as horizontal form-fill-seal (HFFS), is a versatile and efficient method of packaging that involves wrapping a product in a continuous, flexible film and sealing it on both ends. This process creates a sealed, airtight package that is ideal for items like candy bars, snacks, baked goods, and other individual or grouped products. Flow wrap packaging offers excellent product protection, preservation, and presentation, making it a popular choice for a wide range of consumer goods.

Applications of Flow Packaging

Benefits of Flow Packaging

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What Is Vertical Form Fill and Seal?

Vertical form fill and seal (VFFS) is an automated packaging process where the packaging material is fed from a roll, formed into a cylindrical shape, and sealed vertically, while the product is simultaneously filled into the bag before the top end is sealed, creating a complete package. This efficient method is widely used for packaging a variety of products, including snacks, powders, liquids, and granulated items, due to its speed, versatility, and cost-effectiveness. VFFS machines are capable of producing a wide range of bag sizes and styles, making them a popular choice in the food industry and beyond for high-volume packaging needs.

Applications of Vertical Form Fill and Seal

Benefits of Vertical Form Fill and Seal

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What Is Stick Pack Packaging?

Stick pack packaging is a popular and versatile packaging format characterized by its slim, elongated shape, resembling a small stick or pouch. It is commonly used for single-serving or portion-controlled packaging of various products, including powders, granules, liquids, and gels. Stick packs offer convenience, ease of use, and product protection, making them an ideal choice for on-the-go consumption and a wide range of industries, including food and beverage, pharmaceuticals, and cosmetics. This packaging format’s sleek design, customization options, and efficient production processes have made it a favored solution for both consumers and manufacturers seeking practical, cost-effective, and environmentally friendly packaging.

Applications of Flow Packaging

Benefits of Flow Packaging

Roll Stock Film Laminations

Our roll stock film laminations encompass a diverse range of film types and materials, tailored to meet specific packaging requirements and deliver superior protection, visibility, and sustainability for a wide array of products.

Film Types

Barrier

Film laminations for roll stock packaging encompass a range of options to cater to diverse packaging needs. Barrier films excel at safeguarding products against oxygen, moisture, light, and contaminants, effectively extending the shelf life of perishable goods such as snacks and pet food.

Printable

Printable films offer outstanding printability, enabling vibrant graphics and branding, making them versatile for various industries, including cosmetics and pharmaceuticals.

Recyclable

Recyclable films prioritize sustainability, as they are crafted from eco-friendly materials, aligning with environmentally conscious consumers and supporting corporate green initiatives.

High Barrier

High-barrier films provide advanced protection against moisture, oxygen, light, and odors, ensuring the prolonged freshness and quality of sensitive products.

Transparent

Transparent films, with their clarity, enable consumers to view the product inside, fostering trust and product appeal—often used for beverages, sauces, and snacks.

Metalized

Metalized films add an attractive metallic appearance while offering robust barrier properties, enhancing the upscale presentation and product protection, making them suitable for premium chocolates, nuts, and beverages.

Matte

Matte finish films provide a sophisticated non-reflective surface, elevating packaging aesthetics and consumer tactile experience, an ideal choice for luxury cosmetics, specialty teas, and gourmet foods.

Material Options

Polyethylene (PE)

Polyethylene films offer excellent moisture resistance and are commonly used for packaging applications that require a moisture barrier, such as snack foods.

Polypropylene (PP)

Polypropylene films provide high clarity and are suitable for packaging applications where product visibility is essential, such as clear bags for candies.

Aluminum Foil

Aluminum foil films provide an excellent barrier against oxygen, moisture, and light. They are commonly used in packaging for items like coffee and pharmaceutical products.

Polyethylene Terephthalate (PET)

PET films are widely recognized for their exceptional clarity and strength, making them an excellent choice for products that require a transparent and durable packaging solution. These films offer a crystal-clear view of the packaged contents, enhancing product visibility and consumer appeal. Additionally, PET films are known for their resistance to moisture and oxygen, providing reliable protection for items like beverages, snacks, and personal care products. Their versatility and recyclability make them a popular choice for brands seeking both product visibility and sustainability in their packaging.

Biaxially Oriented Polypropylene (BOPP)

BOPP films are renowned for their versatility and suitability for various packaging applications. These films are characterized by their high tensile strength, excellent printability, and superior barrier properties against moisture and oils. BOPP films are often chosen for flexible packaging of snacks, confectionery, and bakery items, where print quality, product protection, and shelf appeal are paramount. Their ability to withstand a wide range of temperatures and environmental conditions makes them a reliable choice for brands looking to ensure the freshness and visual appeal of their products in diverse market segments.

Kraft Paper Laminates

Kraft paper laminates combine the strength of paper with the barrier properties of film, making them suitable for eco-friendly packaging for items like organic foods.

Additional Solutions and Applications

For additional materials of roll stock, contact Brown Packaging. We can provide tailored solutions and guidance based on specific requirements, industry, and product characteristics, ensuring that your packaging needs are met effectively and efficiently.

Roll Stock Customization

Roll stock customization allows businesses to tailor their packaging solutions by selecting specific film types, sizes, printing options, and features to meet unique branding and product protection needs.

Print Options

Roll stock customization offers a wide range of popular print options, including vibrant flexographic or digital printing, enabling businesses to showcase brand logos, product information, and eye-catching graphics. This customization ensures that packaging not only protects the product but also serves as a powerful marketing tool, enhancing product visibility and consumer engagement.

Graphic Design

Customizing roll stock allows for intricate graphic design choices that create visually appealing packaging. Businesses can utilize captivating color schemes, typography, and imagery to communicate brand identity and product differentiation effectively. This customization element plays a pivotal role in attracting consumer attention and leaving a memorable impression on the shelves.

Size

Tailoring roll stock to specific size requirements is essential for achieving optimal packaging for various products. Customization allows businesses to choose the dimensions that best accommodate their products, ensuring a snug fit and minimizing excess material. This ensures efficient packaging, reduces waste, and enhances the overall cost-effectiveness of the packaging solution.

Functional Features

Roll stock customization includes the integration of functional features like resealable zippers, spouts, tear notches, and handles, enhancing convenience and usability for consumers. These features make it easy to open, reseal, pour, or carry products, making packaging more user-friendly and suited to specific product requirements.

Closure Features

Customizable closure options such as zip locks, sliders, and resealable adhesive strips offer convenient and secure sealing methods for roll stock packaging. These closures maintain product freshness, prevent spills or leakage, and allow for easy access while ensuring products remain protected and intact.

Spot Embellishments

Roll stock customization may include spot embellishments such as foil stamping, embossing, or varnishing, adding a touch of elegance and sophistication to the packaging. These embellishments create eye-catching details and enhance the overall visual appeal of the product. Spot embellishments are commonly used for premium and luxury goods, providing a distinctive and memorable packaging experience.

Transparent or Clouded Windows

Customized roll stock can incorporate transparent or clouded windows, allowing consumers to view the product inside the packaging. These windows provide visibility and create a visually appealing presentation while maintaining product freshness. Transparent or clouded windows are advantageous for products where showcasing the contents enhances consumer trust and purchasing decisions.

Tamper Evident Seals

Customized tamper-evident seals provide an additional layer of product protection and consumer confidence. They visually indicate if a package has been opened or tampered with, ensuring product safety and authenticity. Tamper-evident seals are crucial for industries like pharmaceuticals and food, where consumer trust and safety are paramount.

Heat Seal

Roll stock customization allows businesses to incorporate heat seals, which are ideal for products that require a strong, airtight closure. Heat seals use heat and pressure to bond packaging materials together, ensuring product freshness and protection. This customization ensures that the packaging is tailored to meet the specific sealing requirements of the product.

Cold Seal

Customization also includes the option for cold seals, which are well-suited for heat-sensitive items like chocolates or products with sensitive labeling. Cold seals eliminate the need for heat during the sealing process, preventing damage to the product and its packaging. This ensures that the packaging solution is suitable for a wide range of temperature-sensitive applications.

Film Thickness

Roll stock customization allows businesses to choose from various film thickness options, tailoring the packaging material’s strength and barrier properties to suit the specific needs of their products. Whether it’s a delicate snack or a robust industrial item, selecting the appropriate film thickness ensures optimal protection and performance.

Tearn Notches and Easy-Open Features

Customized roll stock can incorporate tear notches and easy-open features, enhancing consumer convenience and reducing the need for additional tools or scissors. These features enable hassle-free opening while maintaining product integrity. Tear notches and easy-open options improve the overall user experience and are particularly valuable in the food and consumer goods industries.

Additional Customization

For additional customization of roll stock, contact Brown Packaging. We can provide tailored solutions and guidance based on specific requirements, industry, and product characteristics, ensuring that your packaging needs are met effectively and efficiently.

Roll Stock Packaging Services

Add more value to your product and packaging experience with our in-house capabilities and services. Work one on one with a project specialist throughout the entire packaging process with services designed to help you meet your goals and maximize your results, while providing you with peace of mind.

Expert Consulting

Our expert consulting services provide tailored guidance and strategic insights to help you make informed packaging decisions and optimize your packaging processes.

Digital Print

Utilizing advanced in-house digital printing technology, we offer high-quality printed samples that showcase your packaging design concepts effectively.

Structural Design

Our structural design expertise ensures your packaging is not only visually appealing but also optimized for functionality, protection, and cost-efficiency.

Sampling

We provide sampling services to help you evaluate and refine your packaging prototypes, allowing you to make data-driven decisions before full-scale production.

Graphic Design

Our graphic design team specializes in creating captivating visuals, ensuring your packaging communicates your brand identity and product messaging effectively.

Product & Material testing

We offer comprehensive product and material testing to guarantee the durability, safety, and compliance of your packaging, assuring its suitability for your specific industry and requirements.

Flow Wrap, Vertical Form Fill Seal and Stick Packs

Custom Roll Stock