Custom Rigid Boxes and Packaging Supplies

Custom Rigid Boxes

Explore our customizable rigid box solutions, available in premium styles like two-piece, collapsible, book-style, matchbox, and more—built to match your product presentation needs and industry requirements. We offer custom inserts, finishes, and structural design support to help you deliver a high-end unboxing experience while protecting your product. Ideal for retail, cosmetics, electronics, and gift sets, these boxes combine durability with elevated branding to help your product stand out and sell.

Product Options

Customization

Applications & Solutions

Services

What Is A Rigid Box?

Rigid boxes—also known as setup boxes—are a premium packaging solution crafted from durable chipboard or paperboard, offering both exceptional protection and a high-end look. They can be wrapped in paper, fabric, or leather and fully customized with inserts, finishes, and structural features to align with your product needs and brand identity.

Perfect for retail, cosmetics, electronics, gift sets, and luxury goods, rigid boxes provide superior durability, secure shipping performance, and a refined unboxing experience that adds value to every purchase. Whether you’re enhancing shelf presence or delivering a memorable DTC moment, rigid boxes help your product stand out and support a stronger customer perception of quality and care.

Rigid Box Style Options

Selecting the right rigid box style is important to ensure your packaging not only protects your product but also matches your brand’s image and customer expectations. The right structure supports functionality, enhances presentation, and creates a better unboxing experience, helping you make a stronger connection with your audience and increase perceived product value.

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Two-piece rigid boxes feature a strong base and lid design that provides durable protection and a professional presentation for your product. They can be customized with inserts, wraps, and finishes to fit your branding and specific product dimensions. Built for ease of use and high durability, they’re a smart choice for businesses looking to deliver a premium packaging experience without compromising function.

✔ Clean and upscale product presentation
✔ Strong structural protection during shipping and handling
✔ Full customization options (inserts, finishes, wraps)
✔ Ideal for retail displays, luxury gifting, and e-commerce
✔ Enhances brand perception and customer experience
✔ Suitable for cosmetics, electronics, specialty food, apparel, and more
✔ Flexible for low or high-volume production runs
✔ Supports premium branding and unboxing experiences

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Collapsible rigid boxes (also called foldable rigid boxes) offer the same premium look and durability as traditional rigid boxes, but with the added benefit of flat shipping and storage. Designed with a magnetic closure or tuck-in mechanism, they can be easily assembled when needed, saving space and reducing freight costs without sacrificing presentation. These boxes are ideal for businesses that want luxury packaging with the efficiency and flexibility to scale.

✔ Premium appearance with space-saving design
✔ Folds flat to minimize shipping and storage costs
✔ Easy assembly for quick fulfillment or retail setup
✔ Available with magnetic closures, ribbons, or tuck-in styles
✔ Fully customizable with wraps, finishes, and inserts
✔ Ideal for retail, e-commerce, gifting, and promotional kits
✔ Supports premium branding without high storage needs
✔ Great for high-volume or seasonal product launches

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Book-style rigid boxes feature a hinged lid that opens like a book, offering a refined, upscale presentation while providing secure protection for your product. With a strong, durable structure and full surface customization, they are perfect for creating an elevated unboxing experience that leaves a lasting impression. These boxes are ideal for businesses looking to combine premium branding, easy opening functionality, and secure packaging in one solution.

✔ Elegant book-style opening for high-end presentation
✔ Sturdy construction protects products during shipping and handling
✔ Customizable with wraps, finishes, inserts, and magnetic closures
✔ Ideal for cosmetics, electronics, luxury gift sets, and collector items
✔ Great for promotional kits, special editions, or brand launches
✔ Enhances perceived product value and customer experience
✔ Easy for customers to open while preserving structural integrity
✔ Supports both retail display and direct-to-consumer shipping

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Matchbox-style rigid boxes feature a sliding tray and sleeve design, offering a compact, secure, and premium packaging solution. The drawer-style opening adds a unique unboxing experience while providing strong product protection and ample branding space. Ideal for businesses looking to create luxury packaging that is both functional and memorable.

✔ Distinctive sliding design for a unique unboxing experience
✔ Durable construction to protect delicate or high-value items
✔ Fully customizable sleeves, trays, inserts, and finishes
✔ Ideal for jewelry, cosmetics, small electronics, and specialty gifts
✔ Great for retail, promotional kits, and subscription boxes
✔ Enhances perceived value with a premium, tactile experience
✔ Easy for customers to open and reuse
✔ Supports upscale branding and creative presentation

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Magnetic closure rigid boxes offer a sleek, premium packaging solution featuring an integrated magnetic flap for easy, secure closure. Designed to combine durability with luxury presentation, these boxes are highly customizable with different wraps, inserts, and specialty finishes to match your branding needs. They’re a popular choice for businesses that want high-end packaging that’s both functional and memorable for customers.

✔ Built-in magnetic closure for secure and elegant sealing
✔ Strong, rigid construction protects products during shipping and handling
✔ Fully customizable with wraps, textures, finishes, and inserts
✔ Ideal for cosmetics, electronics, subscription boxes, luxury retail, and corporate gifting
✔ Enhances perceived product value and customer experience
✔ Easy for customers to open and reuse without damaging the box
✔ Perfect for special editions, premium launches, and influencer kits
✔ Supports both retail display and upscale direct-to-consumer packaging

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In addition to the styles listed, we offer a wide range of rigid box styles to meet different product and branding needs. There are many variations and names for these premium boxes, and our team can help you find or create the right style for your product. Whether you’re looking for something traditional, unique, or fully custom, Brown Packaging is ready to work with you to design the perfect solution.

✔ Shoulder Neck Boxes
✔ Clamshell Boxes
✔ Drawer Slide Boxes
✔ Hinged Lid Boxes
✔ Round or Cylindrical Rigid Boxes
✔ Tri-Fold Presentation Boxes
✔ Gatefold Style Boxes

Contact Brown Packaging today to explore your options and build a rigid box that fits your brand, product, and customer experience goals.

Rigid Box Customization Options

Customizing your rigid box is more than just sizing—it’s about creating packaging that reinforces your brand image, protects your product, and delivers the right first impression. A well-customized box reflects the quality and positioning of your product, helping you stand out in competitive markets and build stronger customer trust from the very first interaction.

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Digital printing offers high-quality, fast-turnaround options for rigid box customization, making it ideal for shorter runs, multiple SKUs, or projects requiring frequent artwork changes. It delivers sharp detail, vibrant colors, and full-coverage designs without the need for plates, allowing for greater flexibility and lower setup costs. Digital printing is perfect for businesses that need premium visuals, quick updates, and small to medium production volumes without sacrificing quality.

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Flexographic printing is a cost-effective, high-speed option ideal for rigid box production, especially when you need consistent quality across large volumes. It uses flexible printing plates and fast-drying inks to create clean, bold designs directly on box wraps or liners, helping maintain a strong brand presence without driving up costs. Flexographic printing is perfect for businesses looking for efficient production, simple artwork, and reliable color consistency at scale.

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Lithographic printing (also known as offset printing) delivers the highest level of print quality for rigid boxes, producing sharp images, rich colors, and premium finishes that enhance brand perception. It’s the best choice when you need photo-quality graphics, detailed artwork, and a luxury look and feel across retail or specialty packaging. Lithography is ideal for businesses investing in high-end product presentation and large production runs where visual impact matters.

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Graphic design gives brands complete control over how their rigid boxes look and feel, allowing them to customize every surface to match their identity and product positioning. Companies can create fully branded wraps with custom colors, patterns, logos, and messaging that align with seasonal campaigns, luxury launches, or everyday retail. Whether aiming for a bold, minimalist, or detailed design, graphic customization on rigid boxes helps products stand out, build recognition, and create a more memorable customer experience. With the right graphics, a rigid box becomes an extension of the brand—not just a package.

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Structural design is key to how rigid boxes perform, protect, and present your product. Brands can customize the structure to fit their product’s shape, weight, and presentation goals, incorporating features like magnetic closures, ribbon pulls, drawer slides, or hinged lids for a smooth and intuitive opening experience. Beyond aesthetics, smart structural choices improve durability during shipping, make the box easier to use for customers, and enhance the overall feel of the unboxing. A well-designed rigid box doesn’t just look good—it works better, offering functionality that supports premium positioning and practical handling.

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Finishes are what give rigid boxes their final touch, enhancing both the look and feel while adding a layer of protection. Brands often choose from popular options like matte lamination, gloss lamination, soft-touch coating, foil stamping, embossing, and spot UV to elevate the presentation and align with their product’s positioning. Finishes not only boost visual appeal but also improve durability against scratches, fingerprints, and shipping wear, making the box feel more premium and built to last. Selecting the right finish helps brands create a stronger first impression, support shelf appeal, and deliver a better unboxing experience across retail, e-commerce, gifting, and promotional applications.

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Beyond traditional structures and finishes, rigid boxes can be further customized with added features to enhance both functionality and customer experience. Options like windows, specialty closures, internal compartments, and layered designs allow brands to create packaging that not only looks premium but works smarter. Contact Brown Packaging to explore how we can help you build a custom solution tailored to your product and brand needs.

✔ Clear windows for product visibility
✔ Ribbon pulls for easy opening
✔ Internal trays, dividers, or layered compartments
✔ Reinforced corners or double-walled structures
✔ Hidden magnets or concealed closures
✔ Specialty die-cut openings or shaped lids

Rigid Box Application and Solutions

Corrugated boxes, often referred as cardboard boxes, are extremely versatile in use, as a result they are one of the most common used packaging product worldwide. Here are some of the most popular corrugated packaging applications we can help you with, but are not limited to:

Custom rigid box with handles and foam insert

Applications
Solutions

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Retail

If you want your product to stand out on the shelf and leave a lasting impression, rigid boxes are the perfect solution for retail packaging. They offer a premium look, strong protection, and plenty of customization to match your brand’s positioning. With rigid boxes, you can deliver a polished, high-end presentation that drives customer attention and elevates perceived value.

Ecommerce

In e-commerce, the unboxing experience is often the first physical interaction a customer has with your brand—and rigid boxes help you make it count. They provide superior protection during shipping while delivering a memorable, premium reveal that builds loyalty and reinforces quality. For brands serious about standing out online, rigid boxes offer the durability and visual impact needed to leave a strong impression.

Food

For specialty food items like gourmet chocolates, gift sets, or luxury treats, rigid boxes offer both protection and an elevated presentation. Their sturdy structure keeps products safe during transport, while the customization options help you create packaging that matches the quality and craft behind your food. A well-designed rigid box enhances gifting appeal and supports a premium price point in competitive food markets.

Beverage

Whether it’s wine, spirits, specialty teas, or gift sets, rigid boxes give beverage brands the upscale packaging they need to capture attention. They offer strong protection for fragile bottles and containers while providing a canvas for elegant design, finishes, and branding. Rigid packaging elevates perceived quality, making it easier to command higher pricing and build lasting brand recognition.

Industrial

When you need to package heavy, high-value, or precision products, rigid boxes offer the durability and structure industrial brands require. They can be engineered for strength, fitted with inserts for security, and customized for branding without sacrificing protection. A rigid box ensures your parts, tools, or components arrive intact and looking professional, no matter the distribution channel.

Electronic

For electronics, presentation and protection go hand-in-hand, and rigid boxes are built to deliver both. They shield delicate devices from shock and handling damage while offering the premium unboxing experience today’s tech customers expect. Whether you’re packaging consumer electronics, accessories, or specialty equipment, rigid boxes help reinforce quality and trust at every step.

Toy

Rigid boxes are a great fit for toy packaging when you want to combine durability, presentation, and safety in one solution. They provide strong structural protection for fragile or collectible toys while offering plenty of room for bold graphics and creative unboxing features. Whether you're packaging limited editions, gift sets, or high-end toys, rigid boxes help your product stand out and deliver a premium experience.

Cosmetic and Personal Care

In a competitive cosmetic market, rigid boxes elevate your packaging to match the quality of your product. They’re perfect for skincare, fragrance, or beauty kits where visual appeal and shelf presence directly influence buying decisions. Custom inserts, finishes, and luxury textures let you create a box that not only protects but amplifies your brand’s elegance and attention to detail.

Aerospace and Defense

For precision parts and sensitive equipment, rigid boxes offer the strength, structure, and reliability needed in the aerospace and defense industries. They can be customized with reinforced walls, foam inserts, and secure closures to meet strict handling and protection standards. Whether shipping components or presenting mission-critical tools, rigid boxes provide the control and confidence your packaging demands.

Wine

Wine packaging needs to be both protective and premium, and rigid boxes deliver on both fronts. They safeguard glass bottles during shipping while creating an upscale look for retail, gifting, or club shipments. With custom dividers, finishes, and closure options, rigid boxes enhance your presentation and make every bottle feel like an experience.

Additional Applications

Rigid boxes are highly versatile and used across a wide range of industries beyond those listed above. If you have a product that requires structure, style, or elevated branding, there’s likely a rigid box style that fits your needs. Contact Brown Packaging to explore tailored solutions for your specific product or industry.

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Retail & Regulatory Compliant

Meeting government and retailer packaging requirements is critical, and we help ensure your packaging is designed to comply with all necessary regulations. From retail display specs and barcoding to food safety, hazard labeling, or pharma-grade materials, regulatory alignment is built into the process. This helps you avoid costly rejections, shipping delays, and compliance issues across industries.

Single Color Print

Single print packaging is a smart solution when you want a cost-effective branded look with clean design and faster production. Whether it’s one-color flexo or a single artwork version across all units, this approach streamlines costs without sacrificing consistency. It’s ideal for basic branding, B2B shipments, or high-volume production runs.

Multi-Color Print

Multi-color printing is ideal for brands that want to maximize visual impact with vibrant, layered graphics and detailed designs. This approach allows for more creative freedom in showcasing your brand through logos, gradients, photography, or bold visuals. It's a great choice for premium packaging where appearance plays a key role in attracting customers and reinforcing product value.

Interior Print

Interior print adds surprise and storytelling inside the box, turning the unboxing into a brand moment. Whether it's messaging, patterns, or product instructions, interior printing enhances the customer experience and keeps the exterior clean. It's ideal for e-commerce, premium retail, and influencer or subscription boxes.

Custom Inserts

Custom inserts are essential for protecting products and organizing presentation within the box. Whether you need foam for cushioning, thermoform for precise fit, chipboard for retail kits, or corrugated for strength, inserts are tailored to your product's needs. They reduce damage, improve perceived value, and enhance the overall packaging experience.

Multi-Sku

Packaging for multi-SKU product sets ensures that each item is secure, visible, and branded consistently—whether sold as a bundle or kit. Custom inserts, partitions, and box layouts help manage variety without confusion or wasted space. This solution is perfect for gift sets, sample kits, or product families that need to stay organized and cohesive in one package.

Retail Ready Packaging

Retail-ready packaging is designed to meet the size, display, and compliance standards set by major chains like Walmart, Costco, and Target. These solutions prioritize shelf visibility, easy stocking, and clean branding, often combining packaging and display in one. Ideal for speeding up retail execution while ensuring your product stands out.

Subscription Packaging

Subscription packaging needs to feel personal and premium, especially since it’s delivered directly to the customer’s door. Rigid boxes with interior print, inserts, and easy-open features create a memorable unboxing experience that encourages loyalty and social sharing. It’s perfect for beauty boxes, snacks, lifestyle kits, and any brand using recurring shipments to grow customer relationships.

Display Integration

Some packaging can be designed to double as a point-of-sale display, reducing setup time and shipping waste. With features like tear-away panels, built-in headers, or stackable trays, display-ready packaging makes retail launches more efficient. This is a smart option for club stores, endcap promos, and seasonal rollouts.

Eco-Friendly Materials

Eco-conscious packaging uses materials that are recyclable, compostable, or made from renewable sources without sacrificing quality. Brands can choose kraft paper wraps, paper-based inserts, or water-based inks to reduce environmental impact. It's ideal for companies aligning with sustainability goals or meeting retailer ESG standards.

Kitting & Assembly

For multi-part product sets or promotional kits, kitting services ensure each item is securely placed, consistently packed, and ready for shipment or retail. This includes inserting items, folding literature, sealing packaging, and final QC. It saves time, reduces errors, and ensures your presentation is always on-brand.

Additional Solutions

We also offer a wide range of additional packaging solutions to meet specific product, industry, or operational needs. Whether you're looking to improve efficiency, meet technical requirements, or enhance presentation, there are many ways to tailor your packaging program. Contact Brown Packaging to explore the right combination of features for your next project.

Rigid Box Packaging Services

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Our structural design team helps you create rigid boxes that not only look premium but function with purpose. We tailor the structure to your product’s size, weight, and usage—ensuring a precise fit and smooth unboxing. From secure closures to layered interiors and shipping-ready designs, we solve both branding and logistical challenges. The result is packaging that performs well, protects better, and elevates your presentation.

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We work with you to create custom graphics that reflect your brand, connect with your audience, and add visual impact to every box. Whether you have artwork ready or need a design built from scratch, we handle layout, print setup, and brand consistency across all packaging. Our team understands how color, typography, and finishes come together to deliver high-end results. Your box will be more than packaging—it’ll be a branded experience.

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Before committing to full production, we give you access to physical or digital samples that let you see, feel, and test your rigid box. Prototyping ensures your packaging performs as expected—from structure and fit to visual appeal and material handling. This helps prevent costly reprints, design errors, and product damage. You’ll move into production with full confidence in your packaging decision.

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We handle the packing, assembling, and presentation of your products within the rigid box—so everything arrives professionally prepared and retail-ready. Whether you’re launching a gift set, influencer kit, or product bundle, we take care of inserts, folding, sealing, and final QC. This saves you time, labor, and errors, while ensuring a consistent unboxing experience. Your packaging arrives looking exactly how you envisioned—without the stress of doing it yourself.

Custom Rigid Boxes

What Is A Rigid Box?

Rigid Box Style Options

Rigid Box Customization Options

Rigid Box Application and Solutions

Rigid Box Packaging Services

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