Custom Printed Packaging

Our custom printed packaging includes corrugated boxes, pouches, POP displays, folding cartons, and rigid boxes tailored to your product and market. We align print methods — flexographic, lithographic, or digital — based on your branding goals, volume, and budget. Designed for retail, ecommerce, industrial and other applications, each solution balances performance, presentation, and cost efficiency.

Which Print Method is Right For My Product and Volume?

Choosing the right print method depends on your volume, branding goals, budget, and timeline — not just the packaging type. Flexographic, lithographic, and digital printing can all be used across products like corrugated boxes, pouches, folding cartons, displays, and rigid boxes, depending on your priorities. The key is aligning the process with performance and presentation needs.

Flexographic printing is highly efficient for larger runs and offers strong color consistency and cost control. Lithographic printing delivers premium graphics and sharp detail for high-impact retail and branded applications. Both methods scale well when visual quality and unit economics are important.

Digital printing provides flexibility for shorter runs, versioning, and fast turnarounds without plate costs. It supports rapid launches, ecommerce growth, and SKU expansion while maintaining strong graphic quality. The best solution is determined by how you balance quantity, customization, speed, and budget — not by limiting a product to a single print method.

custom corrugated boxes with print and custom printed gusseted pouches

custom printed folding carton with hang hole

Digital Printed Packaging

Our digital printed packaging solutions deliver flexible, high-quality graphics across corrugated boxes, folding cartons, rigid boxes, pouches, POP displays, and roll stock. Ideal for short runs, multiple SKUs, product launches, and versioned campaigns, digital printing eliminates plate costs and reduces setup time. This approach supports faster turnaround, lower inventory risk, and scalable growth while maintaining strong branding consistency and color accuracy.

Corrugated Boxes

Digital printed corrugated boxes deliver high-impact graphics with fast turnaround and no plate costs. Ideal for short runs, SKU versioning, ecommerce, and promotional packaging. Supports custom sizing, structural flexibility, and high-resolution branding. Designed to balance performance, speed, and cost control.

Folding Cartons

Digital printed folding cartons provide sharp graphics and efficient production for emerging brands and product launches. Perfect for limited runs, seasonal designs, and multi-SKU programs. Enables variable data, quick artwork updates, and consistent color reproduction. Supports both retail presentation and direct-to-consumer applications.

Rigid Boxes

Digital printed rigid boxes combine premium structure with flexible, short-run production. Ideal for gift sets, electronics, subscription kits, and branded presentations. Allows for detailed graphics, versioning, and rapid design changes without traditional setup costs. Built for high-end unboxing experiences with efficient lead times.

Pouches

Digital printed pouches support vibrant graphics and fast production for flexible packaging programs. Best suited for new product launches, multiple flavors, and smaller order quantities. Enables quick revisions, reduced inventory risk, and SKU flexibility. Available in various materials, finishes, and barrier structures.

POP Displays

Digital printed POP displays offer quick-turn retail solutions with high-quality graphics. Ideal for seasonal promotions, test markets, and multi-location rollouts. Allows for custom messaging, short production runs, and version control. Designed to enhance visibility, branding, and merchandising flexibility.

Roll Stock

Digital printed roll stock delivers flexible packaging solutions without the constraints of large minimums. Ideal for automated filling lines, co-packers, and evolving product programs. Supports multiple SKUs, fast artwork changes, and efficient sampling. Designed to reduce inventory exposure and upfront print costs.

Additional Packaging

Digital printed additional packaging solutions include inserts, countertop displays, sleeves, belly bands, and specialty components designed for short runs and evolving programs. Ideal for subscription kits, promotional bundles, product launches, and multi-SKU campaigns, with flexibility for multiple SKUs and rapid updates. Digital printing supports quick artwork changes, versioning, and reduced minimums without plate costs. Contact Brown Packaging to discuss custom structures, timelines, and program requirements tailored to your application.

Flexographic Printed Packaging

Our flexographic printed packaging — also known as flexo printing or flexo-printed packaging — delivers cost-efficient, high-volume production with consistent color and durable results. Ideal for corrugated boxes, shipping cartons, displays, and roll stock, flexographic printing supports scalable programs focused on performance, efficiency, and controlled unit costs.

Corrugated Boxes

Flexographic printed corrugated boxes provide durable, cost-efficient branding for high-volume production. Ideal for industrial distribution, ecommerce fulfillment, and retail-ready packaging. Supports direct print on kraft or white liners with consistent color application. Designed for scalability, durability, and controlled unit costs.

Regular Slotted Containers (Shipping Boxes)

Flexographic printed RSC shipping boxes are the industry standard for distribution and logistics packaging. Best suited for warehouse shipments, bulk transport, and ecommerce orders. Enables clean logos, handling instructions, and compliance markings. Optimized for high-volume runs and cost efficiency.

Folding Cartons

Flexographic printed folding cartons support efficient production for higher-volume retail programs. Suitable for consumer goods, food packaging, and multi-store distribution. Provides consistent color coverage and reliable print repeatability. Built to balance performance, branding, and production efficiency.

POP Displays

Flexographic printed POP displays are ideal for large-scale retail rollouts and club store programs. Commonly used for floor displays, pallet displays, and corrugated merchandising units. Offers durable graphics for in-store performance. Designed for volume production and supply chain consistency.

Countertop Displays

Flexographic printed countertop displays support compact, high-visibility merchandising at checkout areas. Ideal for impulse items, promotional products, and smaller retail programs. Provides efficient production with consistent branding across multiple locations. Optimized for cost control and structural durability.

Additional Packaging

Flexographic printed additional packaging solutions include inserts, countertop displays, sleeves, labels, and specialty corrugated components built for higher-volume programs. Ideal for retail rollouts, distribution packaging, and multi-location merchandising initiatives requiring consistent branding. Flexographic printing supports efficient long runs, repeatable color quality, and cost control at scale. Contact Brown Packaging to review structure, artwork requirements, and volume-based pricing for your program.

Lithographic Printed Packaging

Our lithographic printed packaging — also known as litho printing, offset printing, or litho-laminated packaging — delivers high-resolution graphics and sharp color detail for retail-driven applications. Ideal for corrugated boxes, folding cartons, rigid boxes, and displays, lithographic printing supports premium branding, strong shelf presence, and elevated visual presentation.

Corrugated Boxes

Lithographic printed corrugated boxes deliver premium graphics with high-resolution detail for retail-facing applications. Ideal for club store packaging, branded ecommerce boxes, and shelf-ready corrugated programs. Litho-lamination combines structural strength with superior print clarity. Designed for strong visual impact and brand presentation.

Single Face Corrugated

Lithographic printed single face corrugated combines high-resolution graphics with lightweight protective cushioning. Ideal for retail wraps, protective liners, display components, and branded inner packaging, where presentation matters. Litho-lamination delivers sharp imagery and clean color reproduction while maintaining flexibility. Designed for applications requiring visual impact with light structural support.

Folding Cartons

Lithographic printed folding cartons provide sharp imagery, precise color matching, and refined finishes. Well suited for consumer goods, cosmetics, electronics, and specialty retail packaging. Supports coatings, embossing, and premium surface treatments. Built for brands prioritizing shelf appeal and graphic performance.

Rigid Boxes

Lithographic printed rigid boxes offer high-end presentation for premium product lines and gift packaging. Ideal for electronics, luxury goods, subscription kits, and promotional sets. Delivers exceptional print detail with specialty finishing options. Designed to elevate the unboxing experience and brand perception.

POP Displays

Lithographic printed POP displays combine structural durability with high-impact retail graphics. Frequently used for floor displays, pallet displays, and high-visibility promotional programs. Enables vibrant imagery and brand storytelling at point of purchase. Optimized for retail presentation and large-scale rollouts.

Countertop Displays

Lithographic printed countertop displays provide premium graphics in compact retail formats. Ideal for impulse programs, specialty products, and branded retail environments. Supports detailed visuals and clean color reproduction. Designed for visibility, consistency, and strong in-store branding.

Additional Packaging

Lithographic printed additional packaging solutions include inserts, sleeves, presentation wraps, and specialty display components. Best suited for programs requiring elevated graphics and cohesive brand presentation. Supports finishing enhancements for a refined appearance. Contact Brown Packaging to review structural options, print specifications, and production planning.

Printed Packaging Guide

Compare digital, flexographic, and lithographic printing to determine the best fit for your packaging program based on volume, budget, and branding goals. This guide helps evaluate setup costs, graphic quality, scalability, and operational efficiency to support informed print decisions.

Category	Digital Printing	Flexographic Printing	Lithographic Printing
Setup Costs	A+	B	C
Cost Efficiency (High Volume)	B	A+	A
Short Run Efficiency	A+	C	C
Graphic Detail & Resolution	A	B	A+
Color Consistency (Long Runs)	A	A	A+
Versioning / SKU Flexibility	A+	C	C
Turnaround Speed	A+	B	C
Large Format Capability	B	A+	A
Specialty Finishes Compatibility	B	B	A+
Inventory Risk (Working Capital Exposure)	A+	B	C
Best Use Case	Short runs, launches, multi-SKU programs	High-volume corrugated & roll stock	Retail, premium graphics & displays

**This chart provides a general comparison of common print methods based on typical performance and production characteristics. Actual results may vary depending on substrate, packaging type, artwork complexity, run size, finishing requirements, and application specifications. Each packaging project should be evaluated individually to ensure the right balance of cost efficiency, graphic performance, scalability, and brand impact.**