Protective Packaging Solutions
Custom Polyurethane Foam
Our custom polyurethane foam is the perfect solution for all your packaging needs. Our foam inserts and foam packaging can be customized to fit your specific product requirements, providing superior protection during transit. Our foam is durable, lightweight, and resistant to impact, making it an excellent choice for a wide range of packaging applications.
Protective Packaging Solutions
Custom Polyurethane Foam
Our custom polyurethane foam is the perfect solution for all your packaging needs. Our foam inserts and foam packaging can be customized to fit your specific product requirements, providing superior protection during transit. Our foam is durable, lightweight, and resistant to impact, making it an excellent choice for a wide range of packaging applications.
What is Polyurethane Foam?
Polyurethane foam (Ether, Ester), also known as PU foam, is a type of polymer foam and can be produced in a variety of densities and configurations, making it highly versatile and suitable for various applications. Low-density foam is lightweight and flexible, making it ideal for cushioning and insulation, while high-density foam is durable and rigid, making it suitable for structural and load-bearing applications.
In addition to its physical and mechanical properties, PU foam can also be produced with various chemical properties to meet specific requirements. For example, flame retardant additives can be incorporated to make the foam resistant to fire, while UV stabilizers can be added to protect it from the effects of sunlight exposure.
Overall, polyurethane foam is a highly versatile and customizable material that is widely used in different industries, including packaging, construction, automotive, furniture, electronic and many others. Its unique properties and the ability to customize it for different applications make it a popular choice for many manufacturers and businesses.
PU Options and Features
Select from a variety of foam options and features such as insert design, density, additives and size.
Formulating polyurethane to provide a specific density, which can impact its weight and strength properties.
Texturing polyurethane to provide additional grip or slip resistance, depending on the needs of the product being produced.
Adjusting the polyurethane formulation to provide a wide range of hardness options, from soft and flexible to hard and rigid.
Molding and shaping polyurethane to fit specific products or packaging requirements, allowing for precise and consistent shapes.
Manufacturing polyurethane in a range of colors to meet specific branding or product identification needs.
Incorporating special additives into polyurethane formulations to provide additional resistance to abrasion and wear.
Adjusting the amount of filler used during the manufacturing process to provide polyurethane with additional impact resistance.
Incorporating special additives into polyurethane formulations to provide additional resistance to chemicals and solvents.
PU inserts made from polyurethane to fit specific products and securely hold them in place during transit. Custom inserts made from polyurethane can provide additional shock absorption and cushioning for delicate or fragile products. This customization option is widely used in industries such as electronics, medical equipment, and automotive manufacturing.
Adjusting the amount and type of crosslinking agents used during the manufacturing process to provide polyurethane with additional resistance to high or low temperatures.
Treating polyurethane with flame retardant chemicals to improve its fire resistance, which is particularly important for products used in applications where fire safety is a concern.
Formulating polyurethane to provide electrical conductivity, making it suitable for use in applications that require static dissipation or electrical grounding. Anti-static and conductive foams are available.
Incorporating special UV stabilizers into polyurethane formulations to provide additional resistance to UV radiation, which can cause discoloration, cracking, and degradation of the material over time.
Incorporating special additives into polyurethane formulations to provide additional resistance to water and moisture, which can cause degradation of the material over time.
Formulating polyurethane to provide sound dampening properties, making it suitable for use in applications that require noise reduction or acoustic insulation.
Adjusting the chemical composition of polyurethane formulations or using special primers or coatings to provide strong adhesion to a wide range of substrates, making it suitable for use in applications that require bonding to different materials.
Frequently Asked Questions
Yes, we do offer recyclable and other sustainable materials. Contact us and we can go over sustainable options with you that best fit your project.
Order minimums vary from project to project, it usually depends on the type of packaging, design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.
Lead times can vary depending on your display style, design, quantity, materials and other factors. To get an accurate lead time for your project, contact us and a packaging expert will assist you.
Alternatives to polyurethane, include expanded polystyrene, polyethylene, and many others. Visit our custom foam page to view all styles.
Shipping is free to all Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order.
