Custom packaging is tailored specifically to fit a brand’s unique product requirements, unlike stock packaging, which is pre-made and generic. Custom options allow for precise sizing, materials, and design choices, offering enhanced protection, presentation, and improved efficiency. This personalization makes custom packaging ideal for businesses looking to stand out and create a cohesive brand identity.
Custom Packaging Products
We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about custom packaging by reading our blog posts on new and trending topics.
The Challenge of Multi-SKU Holiday Programs During the holiday season, brands often shift from selling single products to curated sets, bundled assortments, and promotional kits—each combining multiple SKUs into one sellable unit. This strategy boosts perceived value, enables cross-selling, and aligns with gift-buying behaviors across retail and e-commerce. But while multi-SKU kits may look polished on shelves or in unboxing videos, behind the scenes they demand precision planning and execution. For packaging managers, the holiday period brings tighter timelines and higher volumes—but also greater SKU complexity. That means more: Coordinated inventory requirements Custom inserts and structural builds Labeling and tracking of subcomponents Retail compliance across kit formats Without an experienced kitting strategy in place, small errors can ripple across thousands of units—leading to delays, rework, or even chargebacks. Key Elements of Successful Holiday Multi-SKU Kitting Whether you’re packaging electronics with accessories, pairing skincare SKUs into gift sets, or bundling tools and manuals for a new product launch, each element of the kit must be accounted for both functionally and visually. Successful multi-SKU holiday kitting requires: Structural Design for Multi-Component Fit Die-cut corrugated inserts, folding cartons, and rigid partitions help hold items in place and prevent shifting. Components must remain secure in transit, but also present well when opened. Accurate SKU Mapping and Inventory Coordination Kits should be mapped with exact SKU usage to avoid over/understocking individual items. Version control is also key—especially for products with seasonal variants. Efficient Line Setup for Packout The kitting process should minimize touchpoints. That means smart workstation layout, batching logic, and easy identification of each component using barcodes or pre-sorted totes. Retail & E-Commerce Compliance Holiday kits often go to big-box, online, and regional retailers—each with different compliance rules for outer labeling, pallet configuration, and product orientation. Why Early Planning for Multi-SKU Kitting Matters Lead time compression is the biggest enemy of multi-SKU kitting during the holidays. The more SKUs in a kit, the more touchpoints and chances for delay—especially if custom components like printed cartons or foam inserts are involved. Waiting until Q4 to finalize packaging or book kitting services leads to: Backordered components Limited fulfillment labor Higher expedited costs Reduced flexibility for promotional changes Brands that succeed in holiday kitting begin planning by mid-to-late summer, allowing time for design revisions, sample approvals, and fulfillment reservations. How Brown Packaging Supports Multi-SKU Kitting We support clients through every stage of holiday kitting, offering: Packaging design for organized, protective multi-item kits Sourcing and production of custom inserts, trays, folding cartons, and RSC boxes In-house or partnered kitting, co-packing, and display assembly Inventory tracking and labeling per SKU, batch, and destination Retail and e-commerce fulfillment with routing compliance Whether it’s 500 units or 50,000+, our kitting process is built to handle high volume without compromising on quality, speed, or accuracy. Final Takeaway Multi-SKU kits are one of the most powerful tools for driving holiday sales—but they’re also among the most operationally demanding. From packaging configuration to inventory planning and fulfillment, every element needs to work in sync. The earlier you begin, the smoother your holiday programs will run. Let’s get your holiday kits right—start the conversation with Brown Packaging today. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Rigid boxes are the gold standard of premium packaging. Whether used for cosmetics, electronics, fashion, or high-end subscription kits, rigid boxes do more than protect your product—they create a lasting brand experience from the moment they’re opened. Here are the 9 most popular luxury features that elevate rigid box packaging and help brands stand out. Magnetic Closures A magnetic flap provides a smooth, satisfying opening experience and a sleek finish. It reinforces quality while offering functional security, commonly seen in beauty kits, tech packaging, and luxury gift sets. ✔ Clean, modern aesthetic ✔ Adds perceived value ✔ Easy for repeated opening and closing Custom Inserts Custom-cut inserts made from foam, chipboard, or thermoform plastic keep products secure, organized, and beautifully presented. They protect during shipping and add structure inside the box. ✔ Product protection with precision ✔ Enhances unboxing experience ✔ Reinforces product value and care Soft-Touch Finishes This premium matte coating adds a velvety, upscale texture to the surface of the box, often used in high-end minimalist packaging. ✔ Sophisticated feel ✔ Pairs well with foil or spot UV ✔ Encourages tactile engagement Embossing & Debossing Embossing raises elements like logos or patterns, while debossing presses them in. Both add texture, contrast, and elegance to your packaging. ✔ Elevates brand identity ✔ Adds depth and dimension ✔ Perfect for logo treatments or special accents Foil Stamping A favorite in luxury packaging, foil stamping applies metallic shine to logos, text, or design elements. Popular foil colors include gold, silver, copper, and rose gold. ✔ Instantly communicates premium quality ✔ Draws attention to key visuals ✔ Common in cosmetics, spirits, and premium retail Ribbon Pulls or Fabric Handles Add a layer of refinement with ribbon pulls or woven handles. They improve function while reinforcing a soft, giftable feel. ✔ Invites interaction ✔ Enhances presentation ✔ Adds softness and charm Hidden Compartments or Dual Layers Add intrigue and functionality with a multi-layer structure or secret compartment inside the box—great for curated sets or sample bundles. ✔ Creates discovery moments ✔ Encourages deeper engagement ✔ Boosts perceived value Full Interior Printing The inside of the box is a powerful branding space. Custom interior printing can feature messaging, design accents, or even surprise graphics. ✔ Extends branding beyond the exterior ✔ Adds polish and surprise ✔ Encourages unboxing shares on social media Unique Structural Designs Innovative formats like drawer boxes, book-style closures, or hinged lids make the box itself part of the product story. ✔ Distinctive and memorable ✔ Supports retail display appeal ✔ Perfect for high-end kits and influencer boxes Final Thoughts Luxury is in the details. These nine features take rigid box packaging from standard to unforgettable—delivering not just a product, but an experience. Whether you use one or combine several, these enhancements can elevate your packaging and strengthen your brand image. Need help building a rigid box that delivers luxury and functionality? We’ll help you bring together the right structure, materials, and finishes to match your product and market goals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Rigid Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Understanding One-Piece FOL and Three-Piece Bike Shipping Boxes Choosing the right box style is essential when shipping bicycles—especially for brands, manufacturers, and distributors focused on protection, cost efficiency, and streamlined logistics. Two commonly used formats are the Full Overlap (FOL) one-piece box and the three-piece bike box. Each has distinct structural advantages depending on the bike type, destination, and handling environment. What Is a Full Overlap (FOL) Bike Shipping Box? A Full Overlap (FOL) box is a one-piece corrugated shipping box where the top and bottom flaps fully overlap each other when closed. This design is especially valuable for long or narrow products like bikes. Benefits include: Strong Compression Resistance – The full overlapping flaps provide double-layered protection on the top and bottom panels. Simplified Handling and Assembly – Arrives as a single piece and requires only folding and taping, making it efficient for production lines. Cost-Effective for Standard Shipments – Fewer components and straightforward manufacturing keep material and labor costs low. Ideal for Flat-Pack or Dismantled Bikes – Works well for partially disassembled bikes with adequate internal protection. What Is a Three-Piece Bike Shipping Box? A three-piece box includes a base, a lid, and a center sleeve that wraps vertically around the bike. This structure is often used for premium or specialty bikes that require enhanced protection. Key advantages: Superior Durability and Protection – Multiple corrugated layers absorb impact, stacking pressure, and long-haul wear. Height Flexibility – The sleeve allows the box height to adjust to fit different bike sizes or accessory configurations. Excellent for Fragile or High-Value Bikes – Ideal for electric bikes, luxury models, or international shipments where added security is crucial. Enhanced Brand Presentation – The modular design offers more surface area and structural options for branded unboxing experiences. FOL vs. Three-Piece: Key Differences Feature FOL (One-Piece) Box Three-Piece Box Components Single box with overlapping flaps Base + Lid + Sleeve Protection Level Moderate – suitable for standard use High – layered protection for fragile items Assembly Fast, efficient Requires more steps and alignment Material Usage Less – more cost-efficient More – adds reinforcement and dimensional control Best For Flat-packed bikes, short-distance High-end bikes, eBikes, or global distribution Which Bike Shipping Box Is Right for Your Business? The decision depends on your bike model, packaging workflow, and shipping conditions: Use an FOL box when speed, simplicity, and cost efficiency are priorities—especially for standard bikes with proper internal bracing. Choose a three-piece box when your product demands premium protection, flexible sizing, or is headed to distant or high-risk destinations. Custom Structural Packaging for Bikes Both FOL and three-piece bike boxes can be optimized with: Die-cut inserts or partitions for immobilizing frames and wheels Branded folding cartons for manuals, tools, or accessories Foam, corrugated, or molded trays for secure internal protection Print-ready panels for logos, instructions, or compliance labels Looking for a purpose-built solution? Brown Packaging can help you engineer a custom structure that ensures protection, efficiency, and brand value. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Bike Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts