Custom packaging is tailored specifically to fit a brand’s unique product requirements, unlike stock packaging, which is pre-made and generic. Custom options allow for precise sizing, materials, and design choices, offering enhanced protection, presentation, and improved efficiency. This personalization makes custom packaging ideal for businesses looking to stand out and create a cohesive brand identity.
Custom Packaging Products
We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about custom packaging by reading our blog posts on new and trending topics.
Solid Bleached Sulfate (SBS), often used under the umbrella term “paperboard,” is a common packaging material used in North America to package everyday consumer good products such as personal care, pharmaceuticals, snacks, confectionery, electronics, and other items. Typically, SBS material is used to manufacture folding cartons in addition to pads and packaging inserts. What is Solid Bleached Sulfate? SBS material is manufactured from hardwood and chemically pulped fibers that are bleached, refined, and formed into one or multi-ply board on fourdrinier-type paperboard machines. Once processed, the material is produced in to double sided white plain sheets. They are coated 1 side or both sides. Coating helps to create a better surface for printing. It can be manufactured into a variety of densities to help manage material costs and strength required for product support. Solid Bleached Sulfate Properties SBS folding cartons have an ultra-smooth surface since the material is made with short hardwood fibers that are coated and polished, which makes a high level of quality offset lithography, flexography, and digital printing. SBS material is extremely versatile, high in quality and can be used for films, metalized foil laminations, embossing and other finishes, gluing and high-speed filling. In addition, this material can easily be manufactured in to a folding carton as it can be cleanly cut and printed with high speed. Solid bleached sulfate is typically more costly to produce than other folding carton materials such other paperboard substrates. The durability of SBS folding cartons is adequate to hold small and lightweight items for long periods of time. However, overtime the material is susceptible to yellowing if exposed to sunlight or UV rays. Despite have good stiffness and compression capabilities, SBS folding cartons are not the most prominent in being tear resistant. Solid Bleached Sulfate Folding Carton Applications SBS folding cartons are highly versatile and made with quality material which makes it popular in a wide variety of packaging applications. However, due to its durability and strength limitations, SBS folding cartons are primarily used to package non-expensive, nonfragile, lightweight, and small items. SBS folding cartons can come in many styles to help accommodate products. The most popular styles include straight tuck end (STE), reverse tuck end (RTE), auto bottom and full seal. See images below to compare the visual differences between the styles. Straight Tuck End (STE) Folding Carton with hanging tab Reverse Tuck End (RTE) Folding Carton with locking tab Auto Bottom Folding Carton Full Seal Folding Carton Many industries such as food, electronic, medical, cosmetic use these folding cartons to display, ship and protect their products, as SBS material provides an ultra-surface and high-quality print options. Common food packaging applications include: snacks, confectionary, cereal, bakery products and other items. For food applications, there are versions which are laminated with poly film for grease resistance. Electronics packaging applications consist of accessories, toys, devices and more. Medical applications include medicine, devices, and other consumer goods. Beauty and personal care products supply such as eyeshadow, lipstick, lotion, face cream, serums and oils are packaged into SBS folding cartons. Summary: Solid Bleached Sulfate Folding Cartons Ultimately, SBS folding cartons are extremely versatile in customization and are primarily used by different industries to package a wide variety of items in highly competitive retail environment with its high visual graphics and smooth quality surface. If you are interested in folding cartons, bringing your product to retail or improving an existing product’s packaging, then contact Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Folding Cartons Facebook Twitter LinkedIn Pinterest Relevant Posts
Today, more and more brands are switching to sustainable packaging options to improve their social responsibility to the environment and to meet any regulation or requirements imposed on them. As a result, many buyers are now becoming more aware and concerned about how their packaging is made and whether or not it is recyclable. For the purpose of this blog, we will thoroughly explain what corrugated packaging is made of and why it is recyclable. Corrugated Material Explained Corrugated, often mistaken for cardboard, is compressed fiberboard consisting of multiple layers. Fiberboard material is made up of wood chips from a pine pulp tree that is quickly grown. The number of layers is determined by the desired thickness and strength of the material: 2 (single face), 3 (single wall), 5 (double wall) to 7 (triple wall). Single face consists of a fiberboard and flute layer. Flutes consist of air chambers that provide additional cushioning to the material. Single wall consists of an outside and inside layer of fiberboard with a middle flute. Double wall consists of 3 fiberboard layers and two flutes, and triple wall consists of 4 fiberboard layers and 3 flutes. Corrugated Recyclability Explained Corrugated packaging products such as boxes, displays, edge protectors, inserts, and others are often advertised and described as recyclable. This is true, since corrugated material is produced from natural materials it can be recycled or naturally decomposed back into the environment. How To Recycle Corrugated Materials Out of all packaging materials, corrugated is among the most successful and frequently recycled materials in the world, as it is quite simple to recycle. It can be recycled by having it placed in the recycling bin or by taking it to a recycling center where it will be reprocessed. Corrugated packaging must be prepared and broken down prior to recycling. This may involve removing any non recyclable materials from the cardboard such as foam, plastic, bubble wrap, wood, tapes and other materials. Corrugated packaging such as boxes or displays need to be broken down with all flaps extended and pressed flat. Once flattened, corrugated can now be recycled at the curbside recycling pickup. If you are taking your material to a recycling center, then make sure you are disposing it in the correct bin. If you are recycling in large quantities then it may be best to use a bale to flatten boxes, which can greatly improve your transportation efficiency. For more flexibility and hassle free recycling, many businesses with huge quantities of recycled corrugated materials use automatic compact and balers to streamline the process. When You Should Not Recycle Corrugated Materials In most cases you should be able to recycle your corrugated packaging, however there are few exceptions. For example, food and beverages can spoil corrugated material if it has made direct physical contact. Pizza boxes, take out containers, frozen containers and other food packaging is often not recycled due to food residue or damage to the corrugated material. Some inks used to print corrugated materials with graphics, logos and colors may not be recyclable. Tapes and adhesives on a box must be removed or cut out as the material will not be recycled nor is it compatible with the recycling process. Failure to follow these recycling guidelines can result in ruined recycling materials for entire batches. Interested in Sustainable Corrugated Packaging? At Brown Packaging, we supply businesses with stock and custom corrugated packaging for boxes, displays, edge protectors and more. We have over 30+ years of experience providing businesses with sustainable packaging solutions. Partner with us today to limit your carbon footprint on the environment. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
When browsing a retail store many of us have probably noticed that most products are packaged in a box, whether they are on the shelf or on a retail display. These boxes are known as corrugated boxes and folding cartons. If you are looking to package your products in a box for retail, then you should know differences between the two and when you should use them. What is a Folding Carton and Why is it Used in Retail A folding carton is made with thin, lightweight, and inexpensive chipboard and paperboard materials. Folding cartons can be manufactured in a variety of different styles such as straight tuck end (STE), reverse tuck end (RTE), roll end tuck top (RETT), full seal end, auto bottom and other styles. In addition to style, these boxes can vary in strength and thickness in material and in customization, which makes it versatile in use. A folding carton’s versatility enables it to be used in retail for a wide variety of packaging applications for lightweight and inexpensive products such as snacks, face masks, trading cards, cosmetics, electronic accessories, and other products. Brands can customize the design of folding cartons with their logo, product information, colors and more, in addition to how the printing methods and finishes applied to the box. For extra protection, inserts may be added to a folding carton. Benefits of a Folding Carton from a Retail Perspective Many companies selling in retail prefer to package their products in folding cartons due to its customization, low cost, storage, and shelf friendly features. In addition, these boxes can be made with sustainable material which is a growing requirement from retailers. Customization of a folding carton enables brands to structurally design their package to their product, which is often required by many retailers to optimize space of the product on the shelf. Folding cartons require less material, which makes it much more cost effective and waste friendly than corrugated boxes. Generally, these boxes can be manufactured to lay flat or folded to optimize storage space. These boxes can also be customized to fit on most retail fixtures by being stacked or by being hung through a hanger hole. What is a Corrugated Box and Why is it Used in Retail These boxes are made with corrugated material, often called cardboard, which consists of at least three layers: outside and inside fiberboard layers and a middle flute. These boxes are much stronger, and durable compared to folding cartons. They are used in retail for shipping and product display applications. Like a folding carton, corrugated boxes are versatile and available in a variety of styles such as regular slotted container (RSC), half slotted container (HSC), full overlap (FOL), roll end tuck top (RETT), and other styles. Corrugated material is available in a variety of thicknesses and strengths. These boxes are highly customizable and can help a retail product stand out on the shelf with graphics, finishes and high-quality print options. Typically, corrugated boxes in retail are used to package bulk, fragile and medium to heavy weight products such as appliances, TVs, computers, bikes, toys, shoes, and other consumer goods. For extra protection inserts can be placed inside the box. Benefits of a Corrugated Box from a Retail Perspective Corrugated boxes offer superior protection and strength compared to folding cartons. Brands often used these types of boxes to package much more expensive products, as these boxes can be made to look higher end in design. Despite using more material than a folding carton, corrugated material can still be sustainable and recyclable. Which to Choose Folding Carton or Corrugated Box for Retail Packaging? Often a retailer will regulate or require you to package your product in a certain way, whether it is by a corrugated box, folding carton, poly bag or by another type of packaging. However, if you are given the choice to select either a folding carton or a corrugated box, then you should select it based on your product. You should choose a folding carton if you are packaging an invaluable, non-fragile, lightweight, or small product. This will give you the most cost-effective solution for your product while maintaining adequate structural integrity to support your product. You should select a corrugated box for your retail packaging if your product is moderate to heavy weight, fragile or bulky. This will give you more secure packaging for your product which will limit inventory loss. Both boxes are highly customizable and versatile in use. If you are interested in custom retail packaging, folding cartons or corrugated boxes, then contact Brown Packaging today to get started. We help companies launch new products into retail and optimize existing ones. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts