Protective Packaging Solutions
Custom Polyethylene Foam
Get custom polyethylene foam designed and manufactured to meet your specific needs. With our expertise in material science and engineering, we can produce a wide range of products, from small and simple components to large and complex structures. Contact us today to discuss your custom polyethylene requirements and get a quote.
Protective Packaging Solutions
Custom Polyethylene Foam
Get custom polyethylene foam designed and manufactured to meet your specific needs. With our expertise in material science and engineering, we can produce a wide range of products, from small and simple components to large and complex structures. Contact us today to discuss your custom polyethylene requirements and get a quote.
What is Polyethylene Foam?
Polyethylene foam (PE) is a type of closed-cell foam made from polyethylene, a type of plastic. It is a lightweight, flexible, and durable material that is commonly used in a variety of industries, including packaging, automotive, construction, and sports equipment.
PE foam provides excellent shock absorption, impact resistance and thermal insulation properties, making it an ideal material for use in temperature-sensitive applications. Additionally, polyethylene foam is resistant to water, chemicals, and UV radiation, making it suitable for use in outdoor environments.
One of the most significant benefits of polyethylene foam is its versatility. It can be easily cut, molded, and shaped to fit a wide range of applications. It can also be laminated with other materials, such as adhesive backings or films, to enhance its properties or add functionality. PE is available in a range of densities and thicknesses, making it suitable for everything from simple cushioning to more complex structural applications.
Polyethylene Options and Features
Select from a variety of foam options and features such as insert design, density, additives and size.
Die-cutting is a process that uses a steel rule die to cut shapes and sizes out of the foam. This is a cost-effective way to produce custom foam products with specific shapes and sizes.
Laminating involves bonding two or more layers of foam together to create a thicker, more resilient product. This is useful when higher levels of cushioning or protection are required.
CNC routing uses computer-controlled cutting tools to precisely cut and shape the foam. This allows for highly accurate and intricate designs to be created.
Heat sealing involves using heat to bond two or more pieces of foam together. This creates a permanent bond and is useful for creating products such as bags or pouches.
Adhesive backing can be applied to the foam to make it easier to attach to other surfaces or materials. This is useful when creating products such as labels or stickers.
Polyethylene foam can be designed with custom inserts to fit specific items or products. Inserts can be designed to hold items securely in place during transportation or storage, or to provide additional protection or cushioning. This is useful in applications such as custom packaging or protective cases.
Polyethylene foam can be produced with varying densities to provide different levels of cushioning or support. This is useful in applications where specific load-bearing requirements must be met.
Polyethylene foam can be assembled with other materials to create more complex products. This is useful when creating products such as medical devices, electronics, or automotive parts.
Impact resistance properties can be added to provide additional protection against impact or shock. This is useful in applications such as protective packaging or sports equipment.
Water jet cutting uses a high-pressure stream of water to precisely cut and shape the foam. This is a useful method for cutting thick or dense foam.
Polyethylene foam can be produced in a wide range of colors to match specific branding or aesthetic requirements. This is useful when creating products such as packaging, displays, or marketing materials.
Compression molding involves using heat and pressure to compress the foam into a specific shape or size. This is useful when creating products such as seat cushions, helmets, or protective gear.
Thermal forming uses heat to soften the foam, which can then be shaped and molded into specific forms. This is a useful method for creating products such as protective cases or inserts.
Surface treatments such as coatings, laminates, or spray-on materials can be added to polyethylene foam to modify its properties. This can include adding fire retardants, anti-static properties, or increased grip.
Polyethylene foam can be treated with anti-microbial agents to prevent the growth of bacteria or other microorganisms. This is useful in applications where hygiene is important, such as medical or food packaging.
Polyethylene foam can be produced with conductive or static dissipative properties to prevent electrostatic discharge or protect against electromagnetic interference.
Foam can be manufactured to be made with soundproofing material, allowing it to absorb and dampen sound waves.
Frequently Asked Questions
Yes, we do offer recyclable and other sustainable materials. Contact us and we can go over sustainable options with you that best fit your project.
Order minimums vary from project to project, it usually depends on the type of packaging, design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.
Lead times can vary depending on your display style, design, quantity, materials and other factors. To get an accurate lead time for your project, contact us and a packaging expert will assist you.
Alternatives to polyethylene, include polyurethane, expanded polystyrene, and many others. Visit our custom foam page to view all styles.
Shipping is free to all Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order.
