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Wholesale Thermoform, Foam, Corrugated and Chipboard Insert Supplier

Custom Packaging Inserts

Prevent your products from shifting and becoming damaged with custom packaging inserts. Optimize the efficiency of your packaging with the right materials and structural design. Graphic design available for corrugated and chipboard insert applications. Foam and thermoform inserts available.

custom skincare box

Wholesale Thermoform, Foam, Corrugated and Chipboard Insert Supplier

Custom Packaging Inserts

Prevent your products from shifting and becoming damaged with custom packaging inserts. Optimize the efficiency of your packaging with the right materials and structural design. Graphic design available for corrugated and chipboard insert applications. Foam and thermoform inserts available.

facial cream two piece box

What is a Packaging Insert?

A packaging insert is a specialized component placed within a product’s packaging to serve several essential functions. Primarily, it ensures the safe and secure transportation of the items by preventing them from shifting, colliding, or becoming damaged during transit. These inserts are strategically designed to fit snugly around the product, holding it in place and cushioning it from external impacts, reducing the risk of breakage or spoilage.

Moreover, packaging inserts can enhance the overall presentation of the product by adding an extra layer of professionalism and organization to the packaging. They can be customized to accommodate various product shapes and sizes, making them versatile tools for businesses looking to protect their merchandise and create a positive unboxing experience for their customers. Overall, packaging inserts are indispensable elements in packaging solutions, serving both practical and aesthetic purposes in the world of product packaging.

Custom Packaging Insert Material Options

Choose from a diverse range of packaging insert material options to tailor your packaging solutions precisely to your needs. From protective foam and sturdy chipboard to versatile corrugated and precision-engineered thermoform inserts, we offer a versatile selection to ensure your products are securely and professionally packaged for safe delivery.

Thermoform is processed plastic material that can be formed to any shape. It is very rigid, sturdy, durable and strong making it an ideal solution for product inserts and trays.

corrugated box with clear thermoform insert

Product Cavities

Custom chipboard box with thermoform insert and product cavities

Trays

custom medical rigid box with inserts

Label & Printed Pads

Foam is very versatile as it can be manufactured using a variety of different materials. As a result, it can be used for a wide range of applications.

ESD custom packaging box set

Conductive/Anti-Static

custom foam pelican case

Product Cavities

Polyurethane Foam

PU, PE, EPS and other foam options available.

Corrugated is a strong, durable and sustainable option for packaging inserts, pads and partitions.

Custom retail product box with corrugated inserts

Product Cavities

cosmetic subscription box

Printed

corrugated box inserts

Pads & Partitions

Chipboard is a cost effective and sustainable option for lightweight, fragile and inexpensive items that need product cavities, partitions and pads.

Custom folding carton auto bottom with chipboard insert and cavities

Product Cavities

chipboard partitions

Pads & Partitions

Custom subscription box

Tray

Packaging Insert Applications and Products

Explore a diverse range of packaging insert applications and products designed to elevate your packaging solutions. From safeguarding products during shipping to enhancing their presentation, our versatile inserts are tailored to meet your unique packaging requirements with professionalism and security.

Applications

Our corrugated box inserts are designed to fit perfectly within corrugated boxes, offering a tailored solution for securing your products during shipping. They prevent unwanted movement and protect your items from damage, ensuring they arrive intact and ready for use. See our selection of corrugated boxes.

Elevate your product presentation with our folding carton inserts. Crafted to seamlessly integrate with folding cartons, these inserts provide both protection and a clean, organized look for your products. Customize them to align with your specific requirements, enhancing the appeal of your packaging. Checkout our selection of folding cartons.

Tailored to fit within rigid boxes, our inserts combine premium protection with an upscale appearance. They offer a snug fit that complements the luxurious image of your brand, ensuring that your customers enjoy a memorable unboxing experience. View our rigid box styles.

Our shelf display inserts are engineered to optimize product visibility on store shelves. Versatile and adaptable, these inserts can be customized to meet your retail needs, allowing your products to stand out and attract customers effortlessly. Learn more about our shelf displays.

Trust our PE foam inserts to provide superior cushioning and protection during shipping. Designed to match your product’s contours precisely, these inserts offer a secure fit, guaranteeing the safe delivery of your items. Learn more about our polyethylene foam.

When you need exceptional shock absorption and protection, our PU foam inserts excel. Customized for a secure, form-fitting solution, they minimize the risk of damage during transit, ensuring your products reach their destination unharmed. Learn more about our polyurethane foam.

Versatile and protective, our convoluted foam inserts accommodate a wide range of products. Their unique design offers both cushioning and adaptability. Customize these foam inserts for a secure and precise fit, safeguarding your items during transport.

If you have unique packaging needs or require specialized solutions beyond what’s listed here, don’t hesitate to reach out to us at Brown Packaging. Our team of experts is ready to assist you in finding the perfect packaging solution to meet your specific requirements. Contact us today to discuss your custom packaging needs and explore how we can tailor our services to your unique demands.

Popular Products

(Materials: Chipboard and Corrugated): Our printed inserts offer a versatile solution for protecting and branding your products. Whether you choose chipboard for a sleek appearance, corrugated for added durability, or foam for cushioning, these inserts can be customized to showcase your logo or product details. They combine product security with effective branding for a professional and cohesive packaging solution.

Multi-layer inserts provide an extra layer of protection, especially for delicate or multiple items. These inserts feature customizable layers to secure products of various sizes or fragility levels. Tailor them to your exact specifications to ensure each product is securely cradled for safe shipping.

(Materials: Chipboard, Corrugated): Partitions are designed to create organized and secure packaging for multiple items within the same box. Crafted from chipboard or corrugated materials, these inserts create compartments that prevent products from colliding during transit. Whether you prefer the elegance of chipboard or the added strength of corrugated partitions, our options ensure your items remain undamaged and well-organized.

(Materials: Chipboard, Corrugated, Foam): Pads offer versatile protection for the bottom of your products. Crafted from chipboard, corrugated, or foam materials, these inserts can be customized to your specifications. They provide a sturdy base that keeps your items safe and stable, whether you need the sleek appearance of chipboard, the strength of corrugated, or the cushioning of foam.

Product cavities are precision-designed to protect uniquely shaped items. Inserts can be customized to match your product’s contours precisely. They ensure a snug fit that prevents movement and damage during shipping, making them ideal for specialty or fragile products.

Our trays offer a structured packaging solution for various products. These inserts provide stability and organization. Whether you choose chipboard for a polished appearance or corrugated for extra strength, our trays create a reliable foundation for your items, ensuring they remain well-protected and neatly arranged.

Labels are a simple yet effective way to enhance your packaging presentation. They can be applied to various packaging materials, including corrugated, chipboard, and foam. Customize labels with your branding, product information, or handling instructions to ensure your packaging is both informative and visually appealing.

Packaging Insert Customization

Customizing your packaging inserts ensures a tailored solution that meets your unique requirements, with the level of customization varying based on the selected material. For more information on customization options, please reach out to our expert team for personalized assistance.

Customize the size and shape of your packaging inserts to ensure a perfect fit for your products. Tailor the dimensions to securely hold items of various sizes and shapes, providing optimal protection during shipping.

Elevate your packaging with eye-catching graphic design. Incorporate your brand logo, colors, and product imagery to create a professional and visually appealing presentation that leaves a lasting impression on your customers.

Choose from various print options, including flexographic, digital, and lithographic printing methods. Each offers unique benefits, from cost-effectiveness to high-quality graphics, allowing you to achieve the desired look for your packaging inserts.

Enhance your packaging inserts with additives such as UV coatings, scents, or texture for a unique touch. These additives can provide extra protection or sensory elements that contribute to a memorable unboxing experience.

Select materials with anti-static properties to protect sensitive electronic components during shipping. These materials prevent static electricity buildup, ensuring your electronics arrive in pristine condition.

Customize the material options and thickness of your inserts to match your product’s weight and fragility. Ensure maximum strength and durability to withstand the rigors of transportation.

Opt for eco-friendly materials and designs to align with sustainable packaging practices. Choose recyclable or biodegradable materials and highlight your commitment to environmental responsibility.

Enhance the user experience with features like easy-open tabs, tear strips, or product display windows. These elements add convenience and functionality to your packaging.

Select from various finishes like matte, glossy, or embossed to create the desired texture and appearance for your packaging inserts. These finishes can add a touch of elegance or uniqueness to your packaging.

If you have unique customization needs or require specialized features beyond what’s listed here, please don’t hesitate to get in touch with our team. We’re here to assist you in tailoring your packaging inserts to meet your specific requirements. Contact us today for personalized customization solutions.

Packaging Inserts Services

Add more value to your product and packaging experience with our in-house capabilities and services. Work one on one with a project specialist throughout the entire packaging process with services designed to help you meet your goals and maximize your results, while providing you with peace of mind.

Expert Consulting

Our expert consulting services provide tailored guidance and strategic insights to help you make informed packaging decisions and optimize your packaging processes.

Fulfillment

Experience seamless fulfillment with our comprehensive packaging insert solutions. From customization to assembly, we’ve got your packaging needs covered. Trust us to deliver a flawless packaging experience for your products

Structural Design

Our structural design expertise ensures your packaging is not only visually appealing but also optimized for functionality, protection, and cost-efficiency.

Sampling

We provide sampling services to help you evaluate and refine your packaging prototypes, allowing you to make data-driven decisions before full-scale production.

Graphic Design

Our graphic design team specializes in creating captivating visuals, ensuring your packaging communicates your brand identity and product messaging effectively.

Product & Material testing

We offer comprehensive product and material testing to guarantee the durability, safety, and compliance of your packaging, assuring its suitability for your specific industry and requirements.