Custom Thermoform Packaging Solutions

Thermoformed Plastic Packaging

Our thermoformed plastic packaging solutions, including trays, inserts, blister packs, clamshells, and more, offer versatile and protective packaging for a wide range of products. Designed with precision, these packaging options not only safeguard items during shipping and handling but also enhance product presentation on retail shelves. Customizable to fit specific needs, our thermoformed packaging is ideal for industries seeking reliable, aesthetically pleasing, and cost-effective packaging solutions.

Custom Thermoform Packaging

Thermoformed Plastic Packaging

What is Thermoformed Plastic Packaging?

Thermoformed plastic packaging involves heating a plastic sheet until it’s pliable, then shaping it over a mold to create a specific design. This process allows for the production of a wide variety of packaging types, including but not limited to trays, inserts, blister packs, and clamshells. The versatility of thermoforming lies in its ability to accommodate intricate shapes and sizes, making it a popular choice across numerous industries such as retail, electronics, food, and healthcare. The finished products provide robust protection for items against damage and contamination, while also offering clear visibility and an attractive presentation on store shelves.

One of the key advantages of thermoformed plastic packaging is its cost-effectiveness and efficiency in manufacturing, especially for high-volume production runs. It supports sustainability efforts through the use of recyclable materials and the potential for creating lightweight packaging options that reduce shipping costs and environmental impact. Additionally, the customization aspect of thermoforming enables brands to create unique packaging that aligns with their aesthetic values and marketing strategies, enhancing the consumer unboxing experience and reinforcing brand identity.

Our Thermoformed Plastic Products

Here are some of the most popular thermoform packaging applications we can help you with, but are not limited to:

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What Is A Thermoformed Plastic Tray?

A thermoformed plastic tray is a customized packaging solution crafted through a precise process that heats a plastic sheet until it’s flexible, then forms it over a mold to achieve the desired shape. This method allows for the creation of trays that provide an exact fit for products, ensuring optimal protection and presentation. Ideal for applications ranging from electronic components to food items, these trays are not only durable and lightweight but also can be produced using recyclable materials, making them a preferred choice for companies prioritizing both efficiency and sustainability in their packaging solutions.

Applications of Thermoformed Plastic Trays

Benefits of Thermoformed Plastic Trays

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What is a Blister Pack?

A blister pack is a versatile packaging solution, featuring a clear, molded plastic cavity that showcases and secures products across industries such as pharmaceuticals, electronics, consumer goods, and cosmetics. Offering excellent visibility, these packs allow consumers to view items prior to purchase, while also protecting contents from dust, moisture, and tampering. Customizable in shape, size, and design, blister packs cater to specific product and branding needs, enhancing safety, integrity, and appeal, making them a favored choice among manufacturers.

Applications of Blister Packs

Benefits of Thermoformed Plastic Trays

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What is a Clamshell?

Clamshell packaging, featuring two hinged halves that open and close like a book, is crafted from transparent materials like PET or PVC to offer both protection and visibility for products such as electronics, cosmetics, toys, and food. This durable packaging solution guards against dust, moisture, and tampering, making it a popular choice across retail, food, and pharmaceutical industries. Its clear design not only showcases items effectively but also enhances product branding, positioning clamshells as a versatile packaging option for a wide range of applications.

Applications of Clamshells

Benefits of Thermoformed Plastic Trays

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Rigid Box with thermoform insert and custom cavity

corrugated box with clear thermoform insert

What is a Thermoformed Plastic Inserts?

Thermoform packaging inserts, made from thermoplastic materials, are molded into precise shapes to offer a snug fit and superior protection for products during shipping and presentation. These inserts provide customized compartments within boxes to prevent product movement, ensuring items arrive in pristine condition. Utilized across electronics, medical, and retail industries, they enhance presentation and protect against damages, including electrostatic discharge for electronic components, embodying a tailored approach to product safety and aesthetic appeal.

Applications of Thermoformed Plastic Inserts

Benefits of Thermoformed Plastic Inserts

Thermoformed Plastic Packaging Materials

Selecting the right thermoformed plastic packaging material is crucial for ensuring the optimal protection and preservation of your product, tailored to its specific needs such as durability, sterility, or barrier properties. The right material choice also aligns with sustainability goals and regulatory requirements, enhancing the overall environmental footprint and compliance of your packaging solution.

Thermoformed Plastic Solutions

Whether you are looking to package medical devices, industrial equipment, cosmetics, electronics, food, or any other products, we can address all of your custom packaging needs, while ensuring that you are compliant to any shipping, government, or retail requirements.

medical packaging supplies Thermoform Trays

Clean Room Production

Thermoformed packaging can be manufactured in clean room environments to meet the stringent sterility requirements of medical, pharmaceutical, and some food applications. This ensures that products are free from contaminants and safe for end-users.

Sterilization Compatibility

Certain thermoformed plastics are compatible with sterilization methods such as gamma radiation, ETO (ethylene oxide), and steam, making them ideal for medical devices and products that must be sterile at the point of use.

Child-Resistant Features

Thermoformed packaging can incorporate child-resistant mechanisms, such as difficult-to-open clasps or designs that require adult strength or cognition to access, crucial for products that could be harmful to children.

Anti-Static Properties

For electronic components and devices sensitive to electrostatic discharge (ESD), thermoformed packages can be made from materials that dissipate static electricity, protecting the contents from potential damage.

Barrier Properties

Thermoforming technology allows for the creation of packaging with specific barrier properties against moisture, oxygen, or other gases, essential for preserving the freshness and integrity of food products and sensitive electronics.

Portion Control Compartments

For food and pharmaceutical applications, thermoformed trays can offer portioned compartments, ensuring accurate dosage and consumption.

Airtight Seals

Ensuring freshness and preventing contamination, ideal for food and pharmaceutical packaging where seal integrity is paramount.

Multi-Component Packaging

Allows for the integration of multiple components or products into a single package, simplifying assembly and packaging processes.

High-Visibility Packaging

Clear thermoformed plastics offer high product visibility, enhancing shelf appeal and consumer trust by allowing customers to see the product before purchase.

Tamper-Evident Seals

Designs that visibly indicate if the packaging has been opened, providing added security for consumers and retailers.

Resealable Packaging

Some thermoformed packages are designed to be resealed after opening, extending the product’s shelf life and improving consumer convenience.

UV Protection

Materials that offer UV resistance to protect contents from sunlight exposure, preserving the quality and longevity of UV-sensitive products.

Heat Resistance

Thermoformed packages can withstand high temperatures, suitable for products that require heat sealing or are exposed to high-temperature environments.

Additional Solutions

For additional solutions of thermoform packaging, including specialized or unique packaging needs, contact Brown Packaging. We can provide tailored solutions and guidance based on specific requirements, industry, and product characteristics, ensuring that your packaging needs are met effectively and efficiently.

Thermoform Packaging Services

Add more value to your product and packaging experience with our in-house capabilities and services. Work one on one with a project specialist throughout the entire packaging process with services designed to help you meet your goals and maximize your results, while providing you with peace of mind.

Expert Consulting

Our expert consulting services provide tailored guidance and strategic insights to help you make informed packaging decisions and optimize your packaging processes.

Digital Print

Utilizing advanced in-house digital printing technology, we offer high-quality printed samples that showcase your packaging design concepts effectively.

Structural Design

Our structural design expertise ensures your packaging is not only visually appealing but also optimized for functionality, protection, and cost-efficiency.

Sampling

We provide sampling services to help you evaluate and refine your packaging prototypes, allowing you to make data-driven decisions before full-scale production.

Graphic Design

Our graphic design team specializes in creating captivating visuals, ensuring your packaging communicates your brand identity and product messaging effectively.

Product & Material testing

We offer comprehensive product and material testing to guarantee the durability, safety, and compliance of your packaging, assuring its suitability for your specific industry and requirements.

Custom Thermoform Packaging Solutions

Thermoformed Plastic Packaging