Bottom and Side Gusset Pouch Supplier

Custom Printed Gusseted Pouches

Our gusset pouches, available with either side or bottom gussets, offer flexible and customizable packaging solutions to accommodate a wide variety of applications. These pouches can be tailored in size, material, and design, ensuring they meet the specific requirements of different products and industries, from food and beverages to non-perishable goods.

Bottom and Side Gusset Pouch Supplier

Custom Printed Gusseted Pouches

Options & Features

Markets We Serve

FAQs

What is a Gusseted Pouch?

A gusset pouch is a flexible packaging option that features expandable sections, known as gussets, which increase the bag’s capacity and allow it to accommodate more product. These gussets can be added to the sides or bottom of the pouch, enabling it to expand outward and create additional space. This design makes gusset pouches ideal for a variety of products, offering both functionality and efficiency in storage and display.

Bottom gusset pouches have a fold at the base that expands, giving the pouch a stable foundation to stand upright on retail shelves. This type of pouch is perfect for heavier items, as it distributes weight evenly and maximizes product visibility and accessibility for consumers.

Side gusset pouches feature folds along the sides that increase the pouch’s width and volume, making them suitable for bulkier products. This design allows for a larger capacity within the pouch, accommodating items like coffee, tea, or snacks, and is beneficial for efficient shelf stacking and product display.

Custom Gusseted Pouch Option & Features

Selecting the right options and features for your gusseted pouch is crucial as it directly impacts the product’s shelf life, consumer convenience, and brand perception. Tailoring the pouch’s material, design, and functionality to the product’s specific needs ensures optimal protection, enhances user experience, and effectively communicates the brand’s identity and values to the market.

Print Options

Customize your pouches with a wide range of print options to create eye-catching and informative packaging. From vibrant full-color graphics to elegant minimalist designs, our print capabilities allow you to showcase your brand, product details, and promotional messages effectively. Choose from various printing techniques, including digital and flexographic, to achieve the desired look and feel for your pouches. Whether you aim to capture consumer attention on retail shelves or communicate essential product information, our print options provide the flexibility and quality to meet your packaging needs.

Film and Material

Our pouch film and material options cater to a wide range of packaging needs, offering selections from high-barrier films that protect against moisture, air, and light, to durable, eco-friendly options that support sustainability goals. Each material is chosen to enhance product preservation, safety, and shelf life, while also providing a premium look and feel that elevates your brand. With customizable thickness, flexibility, and barrier properties, we ensure your product is matched with the ideal packaging solution that meets both functional requirements and consumer expectations.

Size

Choose from a variety of sizes to accommodate different product quantities and dimensions, ensuring a perfect fit and efficient packaging.

Graphic Design

Achieve stunning and impactful pouch designs with our graphic design expertise. Our team of skilled designers can collaborate with you to create visually compelling packaging that aligns with your brand identity and product messaging. From captivating product imagery to informative labels and eye-catching logos, our graphic design services ensure that your pouches not only look great but also effectively communicate your brand story and product features. Whether you have a specific vision in mind or need creative guidance, we can bring your ideas to life and make your packaging stand out in the market.

Kraft

Lay flat pouches crafted from kraft material combine the timeless appeal of natural, earthy textures with the practical benefits of modern packaging technology. These pouches not only stand out for their rustic aesthetic, which resonates well with eco-conscious consumers, but also offer durability and a moderate barrier against environmental elements. Ideal for brands looking to enhance their eco-friendly image, kraft lay flat pouches provide a sustainable packaging option that doesn’t compromise on quality or performance.

High Vapor Barriers

Customize your pouches with high vapor barrier materials to protect sensitive products from moisture and external factors, ensuring product freshness and quality throughout their shelf life.

Finishes

Enhance the visual appeal and tactile experience of your pouches with a variety of finish options. Tailor the finish to your brand’s aesthetic, whether you prefer a sleek matte finish, a glossy sheen, or a specialty finish for a unique texture. These finishes not only add a premium touch to your packaging but also help differentiate your products on store shelves, leaving a lasting impression on consumers.

Closures

Customize your pouches with various closure options like zippers, sliders, or resealable adhesive strips for added convenience and product protection.

Print Substrates and Labels

Personalize your pouches with a range of print substrates and labels, allowing you to showcase branding elements, product information, and promotional messages effectively.

Clouded or Transparent Windows

Enhance product visibility and consumer engagement by incorporating transparent or clouded windows into your pouch design, allowing customers to see the contents.

Side Gusset

Side gusseted pouches feature expandable sides that increase the pouch’s capacity without requiring additional shelf space. This design is ideal for products that are tall or need room to expand, such as coffee, tea, or pet food. Side gussets allow for a flexible packaging solution that adjusts to the product’s shape, offering customization in terms of gusset width, material strength, and printing options to cater to specific market requirements and branding strategies.

Bottom Gusset

Bottom gusseted pouches have an expanded base that allows them to stand upright on shelves, enhancing product visibility and consumer appeal. This design feature increases the internal volume of the pouch, making it suitable for a variety of products, including bulky or granular items that need stable packaging. Customization options for bottom gussets include varying the gusset depth and material to accommodate different product weights and sizes, optimizing shelf presence and functionality.

Puncture and Tear Resistant

Ensure durability and product protection by choosing puncture and tear-resistant materials, making your pouches suitable for items that require extra strength and resilience.

Tamper Evident Seals

Enhance product safety and consumer trust by incorporating tamper-evident seals into your pouches, providing visible evidence of product integrity and security.

Sustainability Features

Choose from a range of sustainability features, such as recyclable materials, eco-friendly inks, or biodegradable pouch options, to align your packaging with eco-conscious consumer preferences.

Interactive QR Codes

Implement QR codes with interactive features, like product information, videos, or augmented reality experiences, to engage consumers directly through their mobile devices.

UV Resistant

Opt for UV-resistant materials and coatings to protect your pouches from sun exposure and maintain the integrity of your products, ideal for items that require outdoor storage or display.

Heat Seal

Ensure product freshness and security with customizable heat seal options for your pouches. Heat sealing provides a tamper-evident and airtight closure, preserving the integrity of your products and preventing unauthorized access. Choose from different heat seal patterns and strengths to tailor your pouches to the specific needs of your contents, offering peace of mind to both consumers and manufacturers.

Cold Seal

For temperature-sensitive products or delicate items, consider cold seal options for your pouches. Cold sealing ensures a secure closure without the need for heat, preventing heat-related damage or distortion of the contents. This feature is particularly useful for items like chocolates, candies, or pharmaceuticals that require gentle and reliable sealing to maintain their quality and appearance.

Additional Customization

For any additional customization needs beyond our listed categories, please feel free to contact Brown Packaging. Our team is dedicated to collaborating with you to explore unique and innovative packaging solutions that align with your brand’s vision and product requirements. We’re here to turn your packaging ideas into reality, providing tailored support and expertise to meet your customization needs.

Markets We Serve

Packaging solutions vary from industry to industry, which is why you need a packaging expert that is experienced with your product type and industry standards.

Food

Snacks
Frozen Foods
Cheese
Pet Food
Nuts
Jerky
Candy
And More

Beverage

Other Markets

Cosmetics & Beauty
Personal Care
Electronics
Medical
Automotive
Clothing
Cleaning Products
And More

Interested In Custom Printed Gusseted Pouches?

Frequently Asked Questions

When do you need a gusseted pouch?

You need a gusset pouch when your product requires extra space for storage or a stable base for display on shelves. Gusset pouches are ideal for bulky or irregularly shaped items, products that benefit from standing upright for consumer appeal, and items that need expanded capacity for packaging efficiency. They are especially useful for products like coffee, pet food, snacks, and various dry goods, where volume and visibility are key considerations.

Is there an order minimum for custom pouches?

Order minimums vary from project to project, it usually depends on pouch style, design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.

What is the turnaround time for a custom gusseted pouch?

Lead times can vary depending on your pouch style, design, quantity, materials and other factors. To get an accurate lead time for your project, contact us and a packaging expert will assist you.

What other types of pouches do you offer?

We offer lay flat, spout, retort, stand up and block bottom pouches. In addition to pouches, we also offer roll stock which is commonly used as an alterative.

What are your shipping costs?

Shipping is free to all local Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order.