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Wholesale Corrugated Packaging Insert Supplier

Custom Corrugated Inserts

Protect your products with custom corrugated packaging inserts designed for your product. Optimize the size, shape and material needed to create your inserts, prevent products from shifting and becoming damaged. Print options and graphic design available in addition to structural design services.

corrugated box inserts with digital and flexo print

Wholesale Corrugated Packaging Insert Supplier

Custom Corrugated Inserts

Protect your products with custom corrugated packaging inserts designed for your product. Optimize the size, shape and material needed to create your inserts, prevent products from shifting and becoming damaged. Print options and graphic design available in addition to structural design services.

corrugated box inserts with digital and flexo print

What is a Corrugated Packaging Insert?

Corrugated inserts are made from material that is made up of at least three layers, the inside and outside layers are paper inner liner sheets with the middle liner being a flute. These inserts are environmentally friendly and recyclable. They are available in a variety of thicknesses and densities allowing you to support low to heavy weight applications. Inserts can be customized by shape, size, graphics and printing method.

These inserts are lightweight and eco-friendly, making them both cost-effective and sustainable. Their applications span across industries such as electronics and food, where they excel in protecting delicate components and fragile items during transit. Compared to alternatives, corrugated inserts offer superior protection and versatility, establishing them as a preferred choice for a wide range of packaging needs.

Custom retail product box with corrugated inserts

Corrugated Insert Products

Elevate your packaging with our versatile corrugated insert products, designed to protect, organize, and present your items securely during shipping and presentation. With customization options, including multi-layered designs, custom cavities, printing capabilities, partitions, and pads, our corrugated inserts offer tailored solutions for your unique packaging needs.

electronic shipping box

Multi-Layer

Multi-layer inserts offer added protection and organization for your products during shipping.

custom mailer boxes with insert cavities

Custom Cavities

Customize your inserts with tailored cavities to securely accommodate your unique product shapes.

cosmetic subscription box

Printed

Printed inserts allow you to showcase your brand and product information effectively while ensuring product protection.

Corrugated partitions

Partitions

Inserts with partitions create organized compartments within your packaging, preventing product collision and maintaining order during transit.

corrugated pads

Pads

Pads provide a stable base for your products, ensuring safe and stable shipping while protecting the bottom of your items.

Corrugated Inserts Customization

Tailor your corrugated inserts to meet your precise packaging requirements and product specifications. With customization options ranging from size and shape to printing and additional features, our experts help you create inserts that provide optimal protection, presentation, and functionality for your goods, ensuring a remarkable packaging experience for your customers.

Customization

 Customize your corrugated inserts with precise cavities designed to fit your products securely, preventing movement during transit and ensuring their safety.

Tailor the size and shape of your corrugated inserts to accommodate various product dimensions, providing flexibility and protection for items of different sizes and shapes.

Customize the thickness of your corrugated inserts to ensure optimal protection for your products. Choose from various corrugated board grades, such as single-wall or double-wall, to match the weight and fragility of your items, providing robust safeguarding during shipping and storage.

Select from various print options, including digital, flexographic, and lithographic printing methods, to achieve the desired print quality for your corrugated inserts, enhancing their visual appeal and branding.

Enhance your corrugated inserts with additional features like tear-off tabs, product display windows, or cutouts, providing added functionality and convenience for your customers.

Opt for eco-friendly corrugated materials and designs to align with sustainable packaging practices, demonstrating your commitment to environmental responsibility.

Customize your corrugated inserts with your brand’s logo, product details, and captivating graphics to create a professional and memorable presentation.

Incorporate user-friendly elements such as easy-open tabs or labels with product instructions to improve the overall customer experience when unpacking your products.

If you have unique customization or specific packaging needs beyond what’s listed here, please feel free to reach out to us. Our team at Brown Packaging is here to assist you in finding the perfect corrugated insert solution for your specific requirements. Contact us today for personalized assistance and expert guidance.

Strength & Thickness

Corrugated inserts with a single wall offer a cost-effective yet sturdy solution for product protection. They are ideal for lightweight to medium-weight items and provide adequate strength while minimizing material use.

Double wall corrugated inserts provide enhanced strength and protection for heavier or more fragile products. With two layers of corrugated material, they offer durability and reliability during shipping and storage.

Corrugated inserts with triple wall construction provide the highest level of strength and protection. They are designed for extremely heavy or bulky items, offering unmatched durability and cushioning during transit.

ECT-rated corrugated inserts are designed to withstand compression forces along the edges, making them suitable for products requiring additional edge protection. They are tested and rated for their resistance to crushing, ensuring product safety.

Corrugated inserts with a burst rating are engineered to withstand internal pressure, making them suitable for items that may expand or exert pressure inside the packaging. The burst rating indicates their resistance to bursting due to internal forces.

Print Options

Flexography (also known as flexo) is a printing process that uses flexible relief plates made of rubber or photopolymer to transfer ink onto various substrates, such as corrugated, plastic films, and paper. It is a high-speed, cost-effective printing method that is suitable for printing on rough, porous, and irregular surfaces.

Digital print refers to a printing method that uses digital files such as PDFs, JPEGs, or TIFFs as a source for printing images or text. Digital print technology has revolutionized the printing industry by offering faster turnaround times, lower production costs, and the ability to produce high-quality prints

Lithography is a printing technique that uses a flat printing plate, a special kind of ink, and oil-based or water-based liquids to transfer an image onto a substrate. It produces high-quality, sharp and clear prints that are suitable for printing high-resolution graphics and text.

Frequently Asked Questions

Corrugated inserts can be used for a variety of products such as consumer goods, industrial products and more with the exception of electronics. 

Yes, we do offer recyclable and compostable materials. Contact us and we can go over sustainable options with you that best fit your project.

Order minimums vary from project to project, it usually depends on the type of packaging, design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.

Lead times can vary depending on your design, quantity, materials and other factors. To get an accurate lead time for your project, contact us and a packaging expert will assist you.

Alternative inserts include thermoform, chipboard and foam. Chipboard can be manufactured at different levels of thickness and strength. Foam can be manufactured with different materials and densities.

Shipping is free to all Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order.

corrugated box inserts