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Printed & Plain Solutions Available

Custom Flat Chipboard Mailers

Our chipboard mailers are ideal for businesses looking to ship flat or thin products, such as documents, photographs, or artwork, with a high degree of protection during transit. Chipboard mailers offer a level of resistance to bending or creasing, ensuring your products remain intact during shipping. These mailers are highly customizable allowing you to meet your specific needs and branding.

Gusseted Stay Flat Mailer

Printed & Plain Available

Custom Chipboard Paper Mailers

Our chipboard mailers are ideal for businesses looking to ship flat or thin products, such as documents, photographs, or artwork, with a high degree of protection during transit. Chipboard mailers offer a level of resistance to bending or creasing, ensuring your products remain intact during shipping. These mailers are highly customizable allowing you to meet your specific needs and branding.

Gusseted Stay Flat Mailer

What is a Flat Chipboard Mailer?

Chipboard mailers, also known as a stay flat chipboard mailer, are a type of rigid packaging solution that is commonly used for shipping flat or thin products. These mailers are made from sturdy and durable chipboard material, which is a type of compressed paperboard that offers a high degree of protection to the contents inside. Chipboard mailers are also eco-friendly and recyclable.

One of the main benefits of chipboard mailers is their durability and strength. The rigid chipboard material provides a high degree of protection to the contents inside, ensuring they remain intact during transit. This is especially important for businesses shipping delicate or fragile items that require extra protection. Chipboard mailers also offer a level of resistance to bending or creasing, further protecting the contents inside.

Chipboard mailers are also customizable, allowing businesses to tailor the size and design of the mailer to meet their specific needs. The mailers can be custom-sized to fit different product dimensions and can be printed with custom branding or messaging to enhance the business’s image and promote their products.

Kraft Utility Stay Flat Mailer

Flat Chipboard Mailer Options and Features

Optimize the way you ship your products with all of these available options and features such as print options, tear strips, material thickness and more.

Side Loading Stay Flat Mailers

Print Options

Flexographic printing is a printing method that uses flexible plates to transfer ink onto the chipboard material. This method is ideal for printing simple designs or logos with one or two colors. Flexographic printing is also cost-effective and offers fast production times.

Digital printing is a modern printing method that uses a digital printer to transfer ink onto the chipboard material. This method is ideal for printing small to medium-sized production runs or for printing customized designs or images. Digital printing is also cost-effective and offers fast turnaround times.

Offset printing is a popular printing method that uses plates to transfer ink onto the chipboard material. This method is ideal for printing high-quality images or designs with vibrant colors and sharp details. Offset printing is also cost-effective for large production runs.

Graphics

Mailers can be printed with a company logo, tagline, or other branding elements to create a cohesive and recognizable brand experience.

Color options allow businesses to choose a color that aligns with their branding, creating a cohesive brand experience. Custom colors are an excellent way to make packaging stand out and create a lasting impression on customers.

Labels can be added to a mailer and designed with a company logo, branding, messaging, or custom designs, providing an easy and affordable way to customize packaging. Custom printed labels are an excellent option for businesses that want to add graphics to packaging but are working with a limited budget.

Seasonal themes or holidays is an excellent way to add a personal touch to packaging. By incorporating seasonal graphics, businesses can create a memorable unboxing experience and make customers feel appreciated.

Structural Design

Flat paper mailers can be made from a range of materials, including Kraft paper, white paper, or colored paper. Each material offers unique advantages and can be customized to meet the specific needs of the business and the product being shipped.

Chipboard mailers can be designed with a self-locking feature that eliminates the need for additional adhesive or tape during assembly. This feature saves time and reduces the risk of damage to the product during shipping.

Chipboard mailers can be designed with multiple compartments to accommodate products that require additional protection or separation during shipping. This feature is ideal for businesses shipping multiple items or products that require different levels of protection.

Chipboard mailers can be designed with a foldable feature that saves space during storage and shipping. This feature is ideal for businesses with limited storage space or those looking to reduce shipping costs.

Mailers can be customized with a range of colors, including natural Kraft, white, or colored options. The color can be chosen based on the branding efforts and the desired aesthetic for the packaging.

These mailers can be customized to fit the specific dimensions of the product being shipped. This helps to ensure a secure and snug fit, which reduces the risk of damage during shipping.

Easy-pull tab can be added to paper mailers to provide a convenient way to open the mailer without damaging the product inside. This feature is ideal for businesses looking to provide an added convenience to their customers.

Expandable gusset can be added to paper mailers to provide additional space and flexibility for larger products. This feature is ideal for businesses shipping products that require extra space or may vary in size.

Perforated tear strip can be added to paper mailers to provide a convenient way to open the mailer and access the product inside. This feature is ideal for businesses looking to provide an easy unboxing experience for their customers.

Closure: Flat paper mailers can be designed with a range of closure options, including peel, self-seal and seal, adhesive tape, or Velcro. The closure option can be chosen based on the level of security and convenience required for the product being shipped.

We can provide a wide range of labeling options such as shipping, handling, marketing, product, and compliance labels. These labels provide important information to customers and shipping carriers, promote the business’s brand, and comply with regulatory requirements.

Interested In Custom Flat Chipboard Mailers?

Frequently Asked Questions

Flat chipboard mailers are an ideal choice for businesses that need to ship lightweight and flat items. They offer a rigid and sturdy construction that provides excellent protection during shipping, ensuring that the contents arrive at their destination safely.

Flat chipboard mailers are also a great option for businesses looking to reduce shipping costs, as they are lightweight and compact, taking up minimal space and requiring less postage. Additionally, they are eco-friendly and can be easily recycled, making them a sustainable option for businesses that prioritize environmental responsibility.

Yes, we do offer standard or stock mailers. Generally, these mailers are only available in specific sizes. Contact us today to learn more.

 

Yes, we do offer recyclable and compostable materials for mailers. Contact us and we can go over sustainable options with you that best fit your project.

Order minimums vary from project to project, it usually depends on design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.

Lead times can vary depending on your design, quantity, materials and other factors. To get an accurate lead time for your project, contact us and a packaging expert will assist you.

We offer other flat mailers such as paper and poly. Other mailer options include padded and bubble (available in paper and poly). If you are looking for something much more durable or need to support larger items, then you probably would need a corrugated mailer box also known as roll end tuck top (RETT).

Shipping is free to all local Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order.

Kraft Stay Flat Mailer