Printed & Plain Solutions Available
Custom Flat Paper Mailers
Our custom flat paper mailers offer a host of features that make them the ultimate packaging solution for businesses. With their lightweight design, they help reduce shipping costs and streamline operations. Plus, their recyclable and biodegradable materials make them an eco-friendly choice that’s easy on the environment.
Printed & Plain Available
Custom Flat Paper Mailers
Our custom flat paper mailers offer a host of features that make them the ultimate packaging solution for businesses. With their lightweight design, they help reduce shipping costs and streamline operations. Plus, their recyclable and biodegradable materials make them an eco-friendly choice that’s easy on the environment.
What is a Flat Paper Mailer?
A flat paper mailer, also known as a paper envelope, is an envelope made of sturdy paper, designed to provide secure protection for small and lightweight items during shipping. It can be customized to meet the specific needs and branding requirements of different businesses, making it an excellent packaging solution for various industries. The envelope’s flat design makes it an efficient choice, reducing shipping costs and streamlining operations for businesses.
The customizable nature of flat paper mailers makes them an ideal choice for businesses looking to promote their brand and increase brand awareness. The envelope can be printed with a logo, branding message, or other promotional materials, giving the product a professional and sleek look that represents the brand in a positive light. They are ideal for shipping items like documents, books and clothing.
Flat Paper Envelope Options and Features
Optimize the way you ship your products with all of these available options and features such as print options, tear strips, material thickness and more.
Print Options
This method is commonly used for large volume orders and offers excellent printing quality. It is cost-effective, making it ideal for businesses with a tight budget. Flexographic printing is also versatile, allowing for printing on various materials and surfaces.
This method uses digital technology to print high-quality images directly onto the flat paper mailer. Digital printing is ideal for smaller order sizes and offers fast turnaround times. It is also cost-effective for printing multiple designs and offers high-resolution printing.
This method uses a printing plate to transfer ink onto the flat paper mailer. It is ideal for large quantity orders and offers excellent color accuracy and printing quality. Lithographic printing is also versatile, allowing for printing on various materials, including glossy and coated paper.
Graphics
Mailers can be printed with a company logo, tagline, or other branding elements to create a cohesive and recognizable brand experience.
Color options allow businesses to choose a color that aligns with their branding, creating a cohesive brand experience. Custom colors are an excellent way to make packaging stand out and create a lasting impression on customers.
Labels can be added to a mailer and designed with a company logo, branding, messaging, or custom designs, providing an easy and affordable way to customize packaging. Custom printed labels are an excellent option for businesses that want to add graphics to packaging but are working with a limited budget.
Seasonal themes or holidays is an excellent way to add a personal touch to packaging. By incorporating seasonal graphics, businesses can create a memorable unboxing experience and make customers feel appreciated.
Structural Design
Flat paper mailers can be customized with a self-seal or peel and seal closure option. This feature eliminates the need for tape or glue, providing a quick and easy way to seal the envelope.
Gussets can be added to the side or bottom of flat paper mailers to provide extra space for bulkier items. This feature allows businesses to ship a wider range of products using the same envelope size.
Mailers can be manufactured to a custom size to accommodate different product dimensions. Businesses can choose to create a custom size to ensure the product fits snugly within the envelope, providing maximum protection during shipping. Custom sizes can also help businesses save on shipping costs by reducing the amount of empty space in the package.
The material of flat paper mailers can be customized to meet different strength and density requirements. For example, businesses can choose a thicker material for extra strength and durability or a lighter material for reduced shipping costs. The density of the material can also be customized to provide more cushioning and protection for the product during shipping.
Tear strips can be added to the envelope for easy opening, reducing the risk of damaging the product during the unpacking process.
Fold-over flaps can be added to the top of the envelope to provide extra protection for the product during transit. This feature is especially useful for businesses shipping fragile items that require additional cushioning.
Tamper-evident seals can be added to flat paper mailers to provide a visible indication if the envelope has been opened or tampered with during shipping.
Reinforced corners can be added to the flat paper mailer to provide extra durability and strength during shipping. This feature is especially useful for businesses shipping items with sharp or pointed edges that may damage the envelope during transit.
Tear-proof materials can be used to prevent damage to the envelope during transit. This feature is especially useful for businesses shipping items with sharp edges or corners that may puncture or tear traditional paper envelopes.
Flat paper mailers can be customized with interior cushioning to provide additional protection for the product during shipping. This feature is especially useful for businesses shipping fragile items, such as glassware or ceramics. See our padded mailer page for more details.
Bubble wrap lining can be added to provide extra cushioning and protection for fragile items during shipping. This feature is ideal for businesses shipping delicate products such as glassware, electronics, or ceramics. See our bubble mailer page for more details.
Flat paper mailers can be customized with barcode integration to provide tracking information during shipping. This feature is especially useful for businesses shipping items that require tracking for inventory management or customer service purposes.
We can provide a wide range of labeling options such as shipping, handling, marketing, product, and compliance labels. These labels provide important information to customers and shipping carriers, promote the business’s brand, and comply with regulatory requirements.
Interested In Custom Flat Paper Mailers?
Frequently Asked Questions
Flat paper mailers are an excellent choice for businesses looking to ship small, lightweight products that require minimal protection during transit. They are ideal for products such as documents, photos, artwork, or clothing items that can be shipped flat without the need for bulky packaging. Flat paper mailers are also a cost-effective shipping solution for businesses looking to reduce shipping costs and streamline their operations.
Yes, we do offer standard or stock mailers. Generally, these mailers are only available in specific sizes. Contact us today to learn more.
Yes, we do offer recyclable and compostable materials for mailers. Contact us and we can go over sustainable options with you that best fit your project.
Order minimums vary from project to project, it usually depends on design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.
Lead times can vary depending on your design, quantity, materials and other factors. To get an accurate lead time for your project, contact us and a packaging expert will assist you.
We offer other flat mailers such as chipboard and poly. Other mailer options include padded and bubble (available in paper and poly). If you are looking for something much more durable or need to support larger items, then you probably would need a corrugated mailer box also known as roll end tuck top (RETT).
Shipping is free to all local Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order.
